Jlg 45HA ANSI Parts Manual User Manual

Illustrated Parts ManualModel45HAP/N3120626March 15, 2012

1-2 3120626SECTION 1 FRAMESECTION1FRAMEFIGURE 1-1. FRAME AND STEERING INSTALLATION - 5’-9”/1.75m 2WD FRAME (WITH SINGLE ROD CYLINDER)

2-36SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-12. ACCESSORY VALVE ASSEMBLY (HYDRAFORCE)

2-37SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-12. ACCESSORY VALVE ASSEMBLY (HYDRAFORCE)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.4640580

2-38SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-13. TURNTABLE, BEARING AND SWING DRIVE INSTALLATION

2-39SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-13. TURNTABLE, BEARING AND SWING DRIVE INSTALLATION FIG & ITEM # PART NUMBER DESCRIPTION QTY.

2-40SECTION 2 TURNTABLESECTION2TURNTABLE0100004 Devcon (Not Required on Machines with Milled A/RFrame and Turntable)0238523 SWING DRIVE INSTALLATION

2-41SECTION2TURNTABLESECTION 2 TURNTABLE155 Lockwasher 1/2” Options: 84761800 1993 to May 1994 4740252 May 1994 to Present156 Not Used157 0642014 Bo

2-42SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-14. SWING BRAKE ASSEMBLY

2-43SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-14. SWING BRAKE ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0920074 SWING BRAKE ASSE

2-44SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-15. SWING MOTOR ASSEMBLY

2-45SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-15. SWING MOTOR ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.SWING MOTOR ASSEMBLY Ref

3120626 1-3SECTION1FRAMESECTION 1 FRAMEFIGURE 1-1. FRAME AND STEERING INSTALLATION - 5’-9”/1.75M 2WD FRAME (WITH SINGLE ROD CYLINDER) FIG & ITEM

2-46SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-16. FORD ENGINE INSTALLATION - WITH ELECTRONIC IGNITION (PRIOR TO MARCH 1990)

2-47SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-16. FORD ENGINE INSTALLATION - WITH ELECTRONIC IGNITION (PRIOR TO MARCH 1990) FIG & ITEM # PAR

2-48SECTION 2 TURNTABLESECTION2TURNTABLE40 1320058 Clamp, Hose 141 0080092 Adaptor, Choke 142 1600111 Controller, Temperature 143 2060016 Fan 144 00

2-49SECTION2TURNTABLESECTION 2 TURNTABLE173 Not Used174 0400003 Battery 1175 3980003 Seat, Battery 1176 3311705 Locknut 7/16”-14NC 5177 0400002 Hold

2-50SECTION 2 TURNTABLESECTION2TURNTABLE210 0901455 Bracket, Relay 1211 3740067 Relay, Auxiliary 1212 4300038 Stud (Welded on Part) 2213 0641508 Bol

2-51SECTION2TURNTABLESECTION 2 TURNTABLE— — — — — — — — — —3020021 Grease, Coupling A/RENGINE COMPONENTS Ref.501 Carburetor - Ford VSG-411 Options:

2-52SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-17. FORD ENGINE INSTALLATION - WITH DISTRIBUTORLESS IGNITION SYSTEM (MARCH 1990 TO PRESENT)

2-53SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-17. FORD ENGINE INSTALLATION - WITH DISTRIBUTORLESS IGNITION SYSTEM (MARCH 1990 TO PRESENT) FIG &a

2-54SECTION 2 TURNTABLESECTION2TURNTABLE25 0641728 Bolt 7/16”-14NC x 3 1/2” A/R0641724 Bolt 7/16”-14NC x 3" A/R26 3311705 Locknut 7/16”-14NC 32

2-55SECTION2TURNTABLESECTION 2 TURNTABLE73 2750532 Hose, Low Pressure18in/46cm74 2720264 Hose, Radiator - Upper 175 2680402 Shroud, Radiator 176 353

1-4 3120626SECTION 1 FRAMESECTION1FRAME112 3450608 Pin, Cotter 3/16” x 2" 2113 3322603 Nut, Slotted 1"-12NF 2114 4740001 Washer, Hardened 2

2-56SECTION 2 TURNTABLESECTION2TURNTABLE123 0400002 Hold-down, Battery 12910479 Replacement Clip Kit for 0400002 1124 0236768 Rod, Hold-down 2125 4

2-57SECTION2TURNTABLESECTION 2 TURNTABLE172 3220084 Muffler 1173 Not Used174 0901858 Bracket, Muffler 1175 4565829 Tube, Exhaust 1176 3220083 Arrest

2-58SECTION 2 TURNTABLESECTION2TURNTABLE216 4761600 Lockwasher 3/8” 8— — — — — — — — — —3020021 Grease, Coupling A/R0252807 PUMP COUPLING INSTALLATI

2-59SECTION2TURNTABLESECTION 2 TURNTABLE7019938 Outlet, Water 17019942 Hose, Water Pump/Intake Inlet 17019950 Themostat, 160-Degree 17019941 Hose, R

2-60SECTION 2 TURNTABLESECTION2TURNTABLETune-up Kit Options (Includes Oil and Fuel Filters, Plugs & Ignition Wire Set)17014682 Machines Built Th

2-61SECTION2TURNTABLESECTION 2 TURNTABLE0251050 AIR HORN INSTALLATION - STANDARD GAS Ref. —Note: See Dual Fuel Installation for Dual Fuel & Stra

2-62SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-18. DUAL FUEL INSTALLATION (FORD ELECTRONIC IGNITION - PRIOR TO MARCH 1990)

2-63SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-18. DUAL FUEL INSTALLATION (FORD ELECTRONIC IGNITION - PRIOR TO MARCH 1990)FIG & ITEM # PART N

2-64SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-19. DUAL FUEL INSTALLATION (FORD DISTRIBUTORLESS IGNITION - MARCH 1990 TO PRESENT)

2-65SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-19. DUAL FUEL INSTALLATION (FORD DISTRIBUTORLESS IGNITION - MARCH 1990 TO PRESENT)FIG & ITEM #

3120626 1-5SECTION1FRAMESECTION 1 FRAMEFIGURE 1-1. FRAME AND STEERING INSTALLATION - 5’-9”/1.75M 2WD FRAME (WITH SINGLE ROD CYLINDER) (CONTINUED)FIG

2-66SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-20. GENERATOR INSTALLATION - 110V (FORD) (OPTIONAL)

2-67SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-20. GENERATOR INSTALLATION - 110V (FORD) (OPTIONAL)FIG & ITEM # PART NUMBER DESCRIPTION QTY. R

2-68SECTION 2 TURNTABLESECTION2TURNTABLE58 0901584 Bracket, Control Box 10251950 GENERATOR INSTALLATION (MACHINES BUILT Ref. 5MAY 1991 TO PRESENT) (

2-69SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-20. GENERATOR INSTALLATION - 110V (FORD) (OPTIONAL)FIG & ITEM # PART NUMBER DESCRIPTION QTY. R

2-70SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-21. DEUTZ ENGINE INSTALLATION

2-71SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-21. DEUTZ ENGINE INSTALLATION FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.DEUTZ ENGINE ASSEM

2-72SECTION 2 TURNTABLESECTION2TURNTABLE79 2750532 Hose, Low Pressure18in/46cm80 1340020 Air Cleaner Assembly 17004214 Element 181 1320016 Clamp, Ho

2-73SECTION2TURNTABLESECTION 2 TURNTABLE168 Not Used169 4761600 Lockwasher 3/8” 4170 Not Used171 1060154 Cable, Battery (Battery to Starter) 1172 10

2-74SECTION 2 TURNTABLESECTION2TURNTABLE257 1340020 Air Cleaner Assembly 17004214 Element 10252778 DEUTZ ENGINE INSTALLATION (MACHINE WITH Ref. FNO

2-75SECTION2TURNTABLESECTION 2 TURNTABLE354 0080163 Plate, Adapter 1355 0641610 Bolt 3/8”-16NC x 1 1/4” 8356 4761600 Lockwasher 3/8” 80251537 OPTION

1-6 3120626SECTION 1 FRAMESECTION1FRAMEFIGURE 1-2. FRAME AND STEERING INSTALLATION - 6’-6”/2m 2WD FRAME (WITH DOUBLE ROD CYLINDER)

2-76SECTION 2 TURNTABLESECTION2TURNTABLE7016309 Washer, Sealing (Copper) 17024413 Fuel Pump - Main 17020411 Gasket, LiftUse 7016332 Starter (was p/n

2-77SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-21. DEUTZ ENGINE INSTALLATION (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

2-78SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-22. GENERATOR INSTALLATION 110 VOLT (DEUTZ) (OPTIONAL)

2-79SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-22. GENERATOR INSTALLATION 110 VOLT (DEUTZ) (OPTIONAL)FIG & ITEM # PART NUMBER DESCRIPTION QTY

2-80SECTION 2 TURNTABLESECTION2TURNTABLE26 4812000 Flatwasher, Metric 10mm 227 2180730 Fitting, Adapter (Prior to October 1, 1992 Only) 128 2180749

2-81SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-22. GENERATOR INSTALLATION 110 VOLT (DEUTZ) (OPTIONAL)FIG & ITEM # PART NUMBER DESCRIPTION QTY

2-82SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-23. PUMP ASSEMBLY - BARNES (FORD AND DEUTZ POWERED MACHINES)

2-83SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-23. PUMP ASSEMBLY - BARNES (FORD AND DEUTZ POWERED MACHINES)FIG & ITEM # PART NUMBER DESCRIPTI

2-84SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-24. KUBOTA ENGINE INSTALLATION

2-85SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-24. KUBOTA ENGINE INSTALLATION FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.KUBOTA ENGINE ASS

3120626 1-7SECTION1FRAMESECTION 1 FRAMEFIGURE 1-2. FRAME AND STEERING INSTALLATION - 6’-6”/2M 2WD FRAME (WITH DOUBLE ROD CYLINDER) FIG & ITEM #

2-86SECTION 2 TURNTABLESECTION2TURNTABLEKUBOTA ENGINE ASSEMBLY (VARIABLE PARTS) Ref.0239084 Standard Machines Ref. F0239777 U/L Machines Ref. E50 Ca

2-87SECTION2TURNTABLESECTION 2 TURNTABLE107 4761600 Lockwasher 3/8” 3108 0239092 Electrical Panel Assembly (See Items 201- 212 for 1Breakdown)109 43

2-88SECTION 2 TURNTABLESECTION2TURNTABLE145 2680375 Hood, Shroud (Bottom) 1146 0641404 Bolt 1/4”-20NC x 1/2” 2KUBOTA ENGINE INSTALLATION (STANDARD M

2-89SECTION2TURNTABLESECTION 2 TURNTABLE0239092 ELECTRICAL PANEL ASSEMBLY Ref. —201 3532675 Panel, Mounting 1202 3740067 Relay 2203 3740059 Relay, S

2-90SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-25. THROTTLE AND FUEL SHUT-OFF INSTALLATION (KUBOTA)

2-91SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-25. THROTTLE AND FUEL SHUT-OFF INSTALLATION (KUBOTA)FIG & ITEM # PART NUMBER DESCRIPTION QTY.

2-92SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-26. KOHLER ENGINE INSTALLATIONS

2-93SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-26. KOHLER ENGINE INSTALLATIONS FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.KOHLER ENGINE AS

2-94SECTION 2 TURNTABLESECTION2TURNTABLEKOHLER ENGINE ASSEMBLY (VARIABLE PARTS) Ref.0238463 Standard 18HP Ref. E0238461 Dual Fuel 18 HP Ref. G023907

2-95SECTION2TURNTABLESECTION 2 TURNTABLE126 0641406 Bolt 1/4”-20NC 5127 4751400 Flatwasher 1/4” 1128 1320020 Clamp 1129 4563827 Tube, Exhaust 1130 1

1-8 3120626SECTION 1 FRAMESECTION1FRAME115 2780153 Hub, Wheel116 0440112 Cup, Bearing 4117 0440113 Cone, Bearing 4118 3960373 Seal, Oil 2119 3312205

2-96SECTION 2 TURNTABLESECTION2TURNTABLEENGINE COMPONENTS Ref.Harness, Engine and Valve Options: 14921118 Stepper Machines4921122 Vickers Machines70

2-97SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-26. KOHLER ENGINE INSTALLATIONS (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

2-98SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-27. DUAL FUEL INSTALLATION - KOHLER

2-99SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-27. DUAL FUEL INSTALLATION - KOHLERFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.DUAL FUEL INS

2-100SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-28. GENERATOR INSTALLATION (KOHLER) (OPTIONAL)

2-101SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-28. GENERATOR INSTALLATION (KOHLER) (OPTIONAL)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0

2-102SECTION 2 TURNTABLESECTION2TURNTABLE27 4761400 Lockwasher 1/4” 328 4300031 Stud (Welded on Parts) 3FIGURE 2-28. GENERATOR INSTALLATION (KOHLER

2-103SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-28. GENERATOR INSTALLATION (KOHLER) (OPTIONAL)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

2-104SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-29. ELECTRIC POWERED MACHINES COMPONENTS INSTALLATION

2-105SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-29. ELECTRIC POWERED MACHINES COMPONENTS INSTALLATION FIG & ITEM # PART NUMBER DESCRIPTION QT

3120626 1-9SECTION1FRAMESECTION 1 FRAMEFIGURE 1-2. FRAME AND STEERING INSTALLATION - 6’-6”/2M 2WD FRAME (WITH DOUBLE ROD CYLINDER) (CONTINUED)FIG &a

2-106SECTION 2 TURNTABLESECTION2TURNTABLE22 0100009 Silicone RTV A/R23 Not Used24 2820030 Tubing, Heat Shrink12in/30cm25 1060221 Cable, Battery (Mot

2-107SECTION2TURNTABLESECTION 2 TURNTABLEBATTERY CHARGER INSTALLATION (STANDARD PARTS)Ref.201 0239003 Contactor Box Assembly (See Items 301-320 for

2-108SECTION 2 TURNTABLESECTION2TURNTABLE320 3941003 Screw, Self-Tapping #10-24NC x 3/8” 20250775 CONVERTOR INSTALLATION (STANDARD PARTS ON Ref. BMA

2-109SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-29. ELECTRIC POWERED MACHINES COMPONENTS INSTALLATION (CONTINUED)FIG & ITEM # PART NUMBER DES

2-110SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-30. PUMP ASSEMBLY - BARNES (KOHLER, KUBOTA AND ELECTRIC POWERED MACHINES)

2-111SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-30. PUMP ASSEMBLY - BARNES (KOHLER, KUBOTA AND ELECTRIC POWERED MACHINES)FIG & ITEM # PART NU

2-112SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-31. BATTERY CHARGER ASSEMBLY (ELECTRIC POWERED MACHINE)

2-113SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-31. BATTERY CHARGER ASSEMBLY (ELECTRIC POWERED MACHINE)FIG & ITEM # PART NUMBER DESCRIPTION Q

2-114SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-32. DOUBLE BATTERY PACKAGE AND INVERTER INSTALLATIONS (ELECTRIC MACHINE OPTIONS)

2-115SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-32. DOUBLE BATTERY PACKAGE AND INVERTER INSTALLATIONS (ELECTRIC MACHINE OPTIONS)FIG & ITEM #

1-10 3120626SECTION 1 FRAMESECTION1FRAMEFIGURE 1-3. FRAME AND STEERING INSTALLATION 6’-6”/2m 4WD FRAME

2-116SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-33. TANKS INSTALLATION

2-117SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-33. TANKS INSTALLATION FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.FUEL & HYDRAULIC TAN

2-118SECTION 2 TURNTABLESECTION2TURNTABLE0238465 HYDRAULIC TANK INSTALLATION (ELECTRIC MACHINES)Ref FNote: See Section 10 - Options for Electric U/L

2-119SECTION2TURNTABLESECTION 2 TURNTABLE4400241 HYDRAULIC TANK ASSEMBLY - ELECTRIC MACHINESRef. D171 4400242 Tank Weldment 1172 3532064 Lid, Tank 1

2-120SECTION 2 TURNTABLESECTION2TURNTABLEOPTIONAL COLD WEATHER PACKAGE INSTALLATION (GAS AND DUAL FUEL MACHINES) Ref.0238986 Kohler Engine Ref. C025

2-121SECTION2TURNTABLESECTION 2 TURNTABLE452 1320023 Clamp, LP Tank 1 pr.453 4300034 Stud (Welded on Part) 4454 4761600 Lockwasher 3/8” 8455 3311601

2-122SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-34. ROTARY OIL COUPLING INSTALLATION

2-123SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-34. ROTARY OIL COUPLING INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0238615 ROT

2-124SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-35. OPTIONAL MANUAL DESCENT INSTALLATION

2-125SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-35. OPTIONAL MANUAL DESCENT INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0252119

3120626 1-11SECTION1FRAMESECTION 1 FRAMEFIGURE 1-3. FRAME AND STEERING INSTALLATION 6’-6”/2M 4WD FRAME FIG & ITEM # PART NUMBER DESCRIPTION QTY.

2-126SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-36. GROUND CONTROL BOX INSTALLATION (MACHINES WITH ELECTRIC BOOM LIMIT SWITCHES BUILT PRIOR TO MA

2-127SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-36. GROUND CONTROL BOX INSTALLATION (MACHINES WITH ELECTRIC BOOM LIMIT SWITCHES BUILT PRIOR TO MA

2-128SECTION 2 TURNTABLESECTION2TURNTABLE31 4460298 Strip, Terminal 184460301 Strip, Terminal Marking 132 4460309 Bar, Terminal Connecting 14460305

2-129SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-36. GROUND CONTROL BOX INSTALLATION (MACHINES WITH ELECTRIC BOOM LIMIT SWITCHES BUILT PRIOR TO MA

2-130SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-37. GROUND CONTROL BOX INSTALLATON (GAS/DIESEL MACHINES WITH HYDRAULIC BOOM LIMIT SWITCHES BUILT M

2-131SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-37. GROUND CONTROL BOX INSTALLATON (GAS/DIESEL MACHINES WITH HYDRAULIC BOOM LIMIT SWITCHES BUILT

2-132SECTION 2 TURNTABLESECTION2TURNTABLE28 3640555 Rail, Mounting 23910608 Screw, Round Head #6-32NC x 1/2” 24750600 Flatwasher #6 23310601 Nut #6-

2-133SECTION2TURNTABLESECTION 2 TURNTABLE0259354 Diesel Machines with Vickers Valves Ref.0250608 Electric Machines with Vickers Valves Ref.0250695 E

2-134SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-38. GROUND CONTROL BOX INSTALLATION (GAS/DIESEL MACHINES WITH HYDRAULIC BOOM LIMIT SWITCHES BUILT

2-135SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-38. GROUND CONTROL BOX INSTALLATION (GAS/DIESEL MACHINES WITH HYDRAULIC BOOM LIMIT SWITCHES BUILT

1-12 3120626SECTION 1 FRAMESECTION1FRAME112 0560605 Block, Tie-Rod (Right Side) 1113 0440091 Washer, Thrust 3114 0642628 Bolt 1"-8NC x 3 1/2” 21

2-136SECTION 2 TURNTABLESECTION2TURNTABLE32 4360202 Switch, Toggle (Platform Rotate) 13790012 O-Ring 133 4360200 Switch, Toggle (Auxiliary Power) 13

2-137SECTION2TURNTABLESECTION 2 TURNTABLE53 Switch, Toggle Options: 13520026 Plug, Hole (Standard Gas & Diesel Machines)4360201 Switch, Toggle (

2-138SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-39. TILT INDICATOR, LIGHTS AND ALARMS INSTALLATIONS (TURNTABLE MOUNTED)

2-139SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-39. TILT INDICATOR, LIGHTS AND ALARMS INSTALLATIONS (TURNTABLE MOUNTED)FIG & ITEM # PART NUMB

2-140SECTION 2 TURNTABLESECTION2TURNTABLESTROBE LIGHT INSTALLATION (OPTIONAL) Ref. A0253607 Amber Beacon Ref.0253608 Red Beacon Ref.301 Light, Stro

2-141SECTION2TURNTABLESECTION 2 TURNTABLE0250008 ENGINE DISTRESS INSTALLATION - FORD (OPTIONAL - PRIOR TO NOVEMBER 1991) Ref. ANote: For Machines bu

2-142SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-40. HOODS INSTALLATION (GAS/DIESEL MACHINES BUILT PRIOR TO MARCH 1990 AND ALL ELECTRIC MACHINES)

2-143SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-40. HOODS INSTALLATION (GAS/DIESEL MACHINES BUILT PRIOR TO MARCH 1990 AND ALL ELECTRIC MACHINES)

2-144SECTION 2 TURNTABLESECTION2TURNTABLE53 Plate, Mounting - Valves Options: 13532212 Ford Gas, Dual Fuel & Straight LP Only3536298 Kohler Gas

2-145SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-40. HOODS INSTALLATION (GAS/DIESEL MACHINES BUILT PRIOR TO MARCH 1990 AND ALL ELECTRIC MACHINES)

3120626 1-13SECTION1FRAMESECTION 1 FRAMEFIGURE 1-3. FRAME AND STEERING INSTALLATION 6’-6”/2M 4WD FRAME (CONTINUED)FIG & ITEM # PART NUMBER DESCR

2-146SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-41. HOODS INSTALLATION (GAS/DIESEL MACHINES BUILT MARCH 1990 THROUGH 1992)

2-147SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-41. HOODS INSTALLATION (GAS/DIESEL MACHINES BUILT MARCH 1990 THROUGH 1992) FIG & ITEM # PART

2-148SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-42. HOODS INSTALLATION (GAS/DIESEL MACHINES BUILT 1993 TO PRESENT)

2-149SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-42. HOODS INSTALLATION (GAS/DIESEL MACHINES BUILT 1993 TO PRESENT) FIG & ITEM # PART NUMBER D

2-150SECTION 2 TURNTABLESECTION2TURNTABLE1281340 GROUND CONTROL BOX COVER INSTALLATION Ref. H101 Not Used102 1780245 Door 1103 2600157 Hinge 1104 06

3120626 3-1SECTION3BOOMSECTION 3 BOOMTABLE OF CONTENTSFIGURE DESCRIPTION PAGE3-1 Booms And Limit Switches Installation . . . . . . . . . . . . . . .

3-2 3120626SECTION 3 BOOMSECTION3BOOMFIGURE 3-1. BOOMS AND LIMIT SWITCHES INSTALLATIONS

3120626 3-3SECTION3BOOMSECTION 3 BOOMFIGURE 3-1. BOOMS AND LIMIT SWITCHES INSTALLATIONS FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.BOOMS INS

3-4 3120626SECTION 3 BOOMSECTION3BOOM56 Hardware Options: 43421475 Pin, Grooved Used Machines with Electric Limit Switches Built Prior to May 1988 (

3120626 3-5SECTION3BOOMSECTION 3 BOOM0238976 SWITCH SPRINGS AND SHIELDS INSTALLATION Ref. —(MACHINES BUILT PRIOR TO MAY 1988)181 4160040 Spring, Ext

1-14 3120626SECTION 1 FRAMESECTION1FRAMEFIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS

3-6 3120626SECTION 3 BOOMSECTION3BOOMFIGURE 3-2. MAIN BOOM ASSEMBLY

3120626 3-7SECTION3BOOMSECTION 3 BOOMFIGURE 3-2. MAIN BOOM ASSEMBLY FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.MAIN BOOM ASSEMBLY Ref.08005

3-8 3120626SECTION 3 BOOMSECTION3BOOM27 0641406 Bolt 1/4”-20NC x 3/4” (Prior to May 1988 Only) 428 Cover, Hose Options: 14842916 Prior to March 1990

3120626 3-9SECTION3BOOMSECTION 3 BOOMFIGURE 3-2. MAIN BOOM ASSEMBLY (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

3-10 3120626SECTION 3 BOOMSECTION3BOOMFIGURE 3-3. TOWER BOOM ASSEMBLIES

3120626 3-11SECTION3BOOMSECTION 3 BOOMFIGURE 3-3. TOWER BOOM ASSEMBLIES FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.TOWER BOOM ASSEMBLY Ref.

3-12 3120626SECTION 3 BOOMSECTION3BOOMLOWER CARRIER INSTALLATIONS Ref.0238650 Prior to May 1988 Ref. C0239039 May 1988 to January 1991 Ref. A025152

3120626 3-13SECTION3BOOMSECTION 3 BOOM155 Roller, Tube Options: 14563953 Prior to May 19884564034 May 1988 to Present156 Bracket Options: 14842912 P

3-14 3120626SECTION 3 BOOMSECTION3BOOMFIGURE 3-4. BOOM WIPERS INSTALLATION

3120626 3-15SECTION3BOOMSECTION 3 BOOMFIGURE 3-4. BOOM WIPERS INSTALLATION FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0238888 BOOM WIPERS IN

3120626 1-15SECTION1FRAMESECTION 1 FRAMEFIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.WHEEL DRIVE

3-16 3120626SECTION 3 BOOMSECTION3BOOMFIGURE 3-4. BOOM WIPERS INSTALLATION (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

3120626 4-1SECTION4PLATFORMSSECTION 4 PLATFORMTABLE OF CONTENTSFIGURE DESCRIPTION PAGE4-1 Standard Platform and Footswitch Installations . . . . .

4-2 3120626SECTION 4 PLATFORMSECTION4PLATFORMSFIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATION

3120626 4-3SECTION4PLATFORMSSECTION 4 PLATFORMFIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATION FIG & ITEM # PART NUMBER DESCRIPTION

4-4 3120626SECTION 4 PLATFORMSECTION4PLATFORMS113 4160026 Washer, Bellville 8114 2880404 Key, Square 1115 0652014 Bolt 5/8”-18NF x 1 3/4” 1116 47

3120626 4-5SECTION4PLATFORMSSECTION 4 PLATFORM210 2440044 Gear, Worm 1211 4740256 Washer, Thrust 2212 0440135 Bearing, Sleeve 1213 1760068 Disc,

4-6 3120626SECTION 4 PLATFORMSECTION4PLATFORMS3510260 Platform for Machines with Mesh from Kickplate to Mid-Rail Built April 1991 to Present3510

3120626 4-7SECTION4PLATFORMSSECTION 4 PLATFORMFIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATION (CONTINUED)FIG & ITEM # PART NUMBER

4-8 3120626SECTION 4 PLATFORMSECTION4PLATFORMSFIGURE 4-2. LOW MOUNT PLATFORM AND FOOTSWITCH INSTALLATIONS

3120626 4-9SECTION4PLATFORMSSECTION 4 PLATFORMFIGURE 4-2. LOW MOUNT PLATFORM AND FOOTSWITCH INSTALLATIONS FIG & ITEM # PART NUMBER DESCRIPTI

1-16 3120626SECTION 1 FRAMESECTION1FRAME8 Use 1001096405 Drive Motor Assembly (See Figure 1-9 for Breakdown) (was p/n 3160132)29 4300092 Stud 1/2” x

4-10 3120626SECTION 4 PLATFORMSECTION4PLATFORMS32 4740158 Washer, Thrust 133 4220137 Bar, Stop (Fixed Platform Only) 234 1320160 Clamp (Fixed Pla

3120626 4-11SECTION4PLATFORMSSECTION 4 PLATFORMPLATFORM WELDMENTS Ref.Note: Replacement Decals Must Be Ordered Sepa-rately - See Section 8.Ref.20

4-12 3120626SECTION 4 PLATFORMSECTION4PLATFORMSFIGURE 4-3. FIBERGLASS PLATFORM INSTALLATION

3120626 4-13SECTION4PLATFORMSSECTION 4 PLATFORMFIGURE 4-3. FIBERGLASS PLATFORM INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.025

4-14 3120626SECTION 4 PLATFORMSECTION4PLATFORMSFIGURE 4-4. ROTATOR MOTOR ASSEMBLY

3120626 4-15SECTION4PLATFORMSSECTION 4 PLATFORMFIGURE 4-4. ROTATOR MOTOR ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.3160083 ROTAT

4-16 3120626SECTION 4 PLATFORMSECTION4PLATFORMSFIGURE 4-5. CONSOLE BOX ASSEMBLY - PQ CONTROLLERS AND STEPPER VALVES

3120626 4-17SECTION4PLATFORMSSECTION 4 PLATFORMFIGURE 4-5. CONSOLE BOX ASSEMBLY - PQ CONTROLLERS AND STEPPER VALVES FIG & ITEM # PART NUMBER

4-18 3120626SECTION 4 PLATFORMSECTION4PLATFORMS15 4360202 Switch, Toggle (Swing) 14060087 Shield, Switch 13790012 O-Ring 116 4360234 Switch, 3 Po

3120626 4-19SECTION4PLATFORMSSECTION 4 PLATFORM30 3640536 Rail, Mounting 13910606 Screw, Machine #6-32NC x 3/8” 24760600 Lockwasher #6 23310601 N

3120626 1-17SECTION1FRAMESECTION 1 FRAME203 0642014 Bolt 5/8”-11NC x 1 3/4” 24204 4762000 Lockwasher 5/8” 24205 3300012 Nut, Wheel 36206 0641810 Bolt

4-20 3120626SECTION 4 PLATFORMSECTION4PLATFORMSFIGURE 4-6. CONSOLE BOX ASSEMBLY - PQ CONTROLLERS AND VICKERS VALVES

3120626 4-21SECTION4PLATFORMSSECTION 4 PLATFORMFIGURE 4-6. CONSOLE BOX ASSEMBLY - PQ CONTROLLERS AND VICKERS VALVES FIG & ITEM # PART NUMBER

4-22 3120626SECTION 4 PLATFORMSECTION4PLATFORMS22 Switch, Toggle Options (Auxiliary Power): 14360200 Prior to October 19914360229 October 1991 to

3120626 4-23SECTION4PLATFORMSSECTION 4 PLATFORM39 0860038 Box, Receptacle 14460190 Receptacle - 110 VAC 13900294 Screw, Self-Tapping #10-16NC x

4-24 3120626SECTION 4 PLATFORMSECTION4PLATFORMSFIGURE 4-7. CONSOLE BOX ASSEMBLY - PQ CONTROLLERS AND VICKERS VALVE

3120626 4-25SECTION4PLATFORMSSECTION 4 PLATFORMFIGURE 4-7. CONSOLE BOX ASSEMBLY - PQ CONTROLLERS AND VICKERS VALVE FIG & ITEM # PART NUMBER

4-26 3120626SECTION 4 PLATFORMSECTION4PLATFORMS14 4360274 Switch, Push Button (Horn) 13790015 O-Ring 115 4360289 Switch, Push-Pull (Emergency Sto

3120626 4-27SECTION4PLATFORMSSECTION 4 PLATFORM29 (cont’d) 3790012 O-Ring 130 4360199 Switch, Toggle (Wheel Speed) 13790012 O-Ring 131 4360209 Br

4-28 3120626SECTION 4 PLATFORMSECTION4PLATFORMSFIGURE 4-8. CONSOLE BOX ASSEMBLY - OEM CONTROLS AND VICKERS VALVE (MACHINES BUILT PRIOR TO OCTOBER

3120626 4-29SECTION4PLATFORMSSECTION 4 PLATFORMFIGURE 4-8. CONSOLE BOX ASSEMBLY - OEM CONTROLS AND VICKERS VALVE (MACHINES BUILT PRIOR TO OCTOBE

1-18 3120626SECTION 1 FRAMESECTION1FRAME302 (cont’d) 0253131 Tire and Wheel Assembly - Foam-Filled 8.75" x 16.5" LT (Galaxy) (S/N 31086 to

4-30 3120626SECTION 4 PLATFORMSECTION4PLATFORMS21 4360200 Switch, Toggle (Aux. Power) 13790012 O-Ring 14060229 Shield 122 4360198 Switch, Toggle

3120626 4-31SECTION4PLATFORMSSECTION 4 PLATFORM46 4460071 Connector, Terminal 11060514 Cable, Electric - 12/3 (Was p/n 1060268)70ft/21.3mFIGURE 4

4-32 3120626SECTION 4 PLATFORMSECTION4PLATFORMSFIGURE 4-9. CONSOLE BOX ASSEMBLY - OEM CONTROLLERS AND VICKERS VALVE (MACHINES BUILT OCTOBER 1990

3120626 4-33SECTION4PLATFORMSSECTION 4 PLATFORMFIGURE 4-9. CONSOLE BOX ASSEMBLY - OEM CONTROLLERS AND VICKERS VALVE (MACHINES BUILT OCTOBER 1990

4-34 3120626SECTION 4 PLATFORMSECTION4PLATFORMS24 4360202 Switch, Toggle (Main Tele) 14060229 Shield 13790012 O-Ring 125 4360199 Switch, Toggle (

3120626 4-35SECTION4PLATFORMSSECTION 4 PLATFORMFIGURE 4-9. CONSOLE BOX ASSEMBLY - OEM CONTROLLERS AND VICKERS VALVE (MACHINES BUILT OCTOBER 1990

4-36 3120626SECTION 4 PLATFORMSECTION4PLATFORMSFIGURE 4-10. OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS

3120626 4-37SECTION4PLATFORMSSECTION 4 PLATFORMFIGURE 4-10. OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS FIG & ITEM # PART NUMBER DESCRIPTION

4-38 3120626SECTION 4 PLATFORMSECTION4PLATFORMS0238869 Red Beacon (Electric Machines) Ref.0251609 Red Beacon (U/L Electric Machines) Ref.6 Beacon

3120626 4-39SECTION4PLATFORMSSECTION 4 PLATFORMPLATFORM BUMPERS INSTALLATION Ref.0251611 Platform Bumpers Installation (30" X 48" Platf

3120626 1-19SECTION1FRAMESECTION 1 FRAME402 Rim Options: 44842561 Rim (8.75" Tires)4842994 Rim (9.5" Tires)4860126 Rim (12" Tires)

4-40 3120626SECTION 4 PLATFORMSECTION4PLATFORMSFIGURE 4-10. OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS (CONTINUED)FIG & ITEM # PART NUMBER

5-1SECTION5CYLINDERSSECTION 5 CYLINDERTABLE OF CONTENTSFIGURE DESCRIPTION PAGE5-1 Accumulator Assembly (Machines With Stepper Valves) . . . . . . .

5-2SECTION 5 CYLINDERSECTION5CYLINDERSFIGURE 5-1. ACCUMULATOR ASSEMBLY (MACHINES WITH STEPPER VALVES)

5-3SECTION5CYLINDERSSECTION 5 CYLINDERFIGURE 5-1. ACCUMULATOR ASSEMBLY (MACHINES WITH STEPPER VALVES)FIG & ITEM # PART NUMBER DESCRIPTION QT

5-4SECTION 5 CYLINDERSECTION5CYLINDERSFIGURE 5-2. AXLE LOCKOUT CYLINDER ASSEMBLY

5-5SECTION5CYLINDERSSECTION 5 CYLINDERFIGURE 5-2. AXLE LOCKOUT CYLINDER ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.1681785 AXLE L

5-6SECTION 5 CYLINDERSECTION5CYLINDERSFIGURE 5-3. LEVEL CYLINDER ASSEMBLY (TOWER BOOM)

5-7SECTION5CYLINDERSSECTION 5 CYLINDERFIGURE 5-3. LEVEL CYLINDER ASSEMBLY (TOWER BOOM)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.1681962

5-8SECTION 5 CYLINDERSECTION5CYLINDERSFIGURE 5-4. LIFT CYLINDER ASSEMBLY (MAIN BOOM)

5-9SECTION5CYLINDERSSECTION 5 CYLINDERFIGURE 5-4. LIFT CYLINDER ASSEMBLY (MAIN BOOM)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.1681840 LI

1-20 3120626SECTION 1 FRAMESECTION1FRAMEFIGURE 1-5. DRIVE HUB ASSEMBLIES

5-10SECTION 5 CYLINDERSECTION5CYLINDERSFIGURE 5-5. LIFT CYLINDER ASSEMBLY (TOWER BOOM)

5-11SECTION5CYLINDERSSECTION 5 CYLINDERFIGURE 5-5. LIFT CYLINDER ASSEMBLY (TOWER BOOM)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.1681960

5-12SECTION 5 CYLINDERSECTION5CYLINDERSFIGURE 5-6. PLATFORM LEVEL CYLINDER ASSEMBLY (MAIN BOOM) (PRIOR TO OCTOBER 1992)

5-13SECTION5CYLINDERSSECTION 5 CYLINDERFIGURE 5-6. PLATFORM LEVEL CYLINDER ASSEMBLY (MAIN BOOM) (PRIOR TO OCTOBER 1992)FIG & ITEM # PART NUM

5-14SECTION 5 CYLINDERSECTION5CYLINDERSFIGURE 5-7. PLATFORM LEVEL CYLINDER ASSEMBLY (MAIN BOOM) (OCTOBER 1992 TO PRESENT)

5-15SECTION5CYLINDERSSECTION 5 CYLINDERFIGURE 5-7. PLATFORM LEVEL CYLINDER ASSEMBLY (MAIN BOOM) (OCTOBER 1992 TO PRESENT)FIG & ITEM # PART N

5-16SECTION 5 CYLINDERSECTION5CYLINDERSFIGURE 5-8. STEER CYLINDER ASSEMBLY (2WD - DOUBLE ACTING ROD)

5-17SECTION5CYLINDERSSECTION 5 CYLINDERFIGURE 5-8. STEER CYLINDER ASSEMBLY (2WD - DOUBLE ACTING ROD)FIG & ITEM # PART NUMBER DESCRIPTION QTY

5-18SECTION 5 CYLINDERSECTION5CYLINDERSFIGURE 5-9. STEER CYLINDER ASSEMBLY (2WD SINGLE ACTING ROD)

5-19SECTION5CYLINDERSSECTION 5 CYLINDERFIGURE 5-9. STEER CYLINDER ASSEMBLY (2WD SINGLE ACTING ROD)FIG & ITEM # PART NUMBER DESCRIPTION QTY.

3120626 1-21SECTION1FRAMESECTION 1 FRAMEFIGURE 1-5. DRIVE HUB ASSEMBLIES FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.DRIVE HUB ASSEMBLIES Ref

5-20SECTION 5 CYLINDERSECTION5CYLINDERSFIGURE 5-10. STEER CYLINDER ASSEMBLY (4WD)

5-21SECTION5CYLINDERSSECTION 5 CYLINDERFIGURE 5-10. STEER CYLINDER ASSEMBLY (4WD)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.1681892 STEER

5-22SECTION 5 CYLINDERSECTION5CYLINDERSFIGURE 5-11. TELESCOPE CYLINDER ASSEMBLY (MAIN BOOM) (PRIOR TO JUNE 1991)

5-23SECTION5CYLINDERSSECTION 5 CYLINDERFIGURE 5-11. TELESCOPE CYLINDER ASSEMBLY (MAIN BOOM) (PRIOR TO JUNE 1991)FIG & ITEM # PART NUMBER DES

5-24SECTION 5 CYLINDERSECTION5CYLINDERSFIGURE 5-12. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM (JUNE 1991 TO PRESENT)

5-25SECTION5CYLINDERSSECTION 5 CYLINDERFIGURE 5-12. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM (JUNE 1991 TO PRESENT)FIG & ITEM # PART NUMBER D

5-26SECTION 5 CYLINDERSECTION5CYLINDERSFIGURE 5-13. TELESCOPE CYLINDER ASSEMBLY (TOWER BOOM) (JULY 1988 TO PRESENT)

5-27SECTION5CYLINDERSSECTION 5 CYLINDERFIGURE 5-13. TELESCOPE CYLINDER ASSEMBLY (TOWER BOOM) (JULY 1988 TO PRESENT)FIG & ITEM # PART NUMBER

5-28SECTION 5 CYLINDERSECTION5CYLINDERSFIGURE 5-14. CYLINDER BELLOWS INSTALLATION (OPTIONAL)

5-29SECTION5CYLINDERSSECTION 5 CYLINDERFIGURE 5-14. CYLINDER BELLOWS INSTALLATION (OPTIONAL) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.C

REVISION LOG3120626 AMay 1988 - Original Issue Of ManualJanuary 1990 - Revised January 1994 - Revised August 1994 - Change 1March 1995 - Change 2July

1-22 3120626SECTION 1 FRAMESECTION1FRAME55 to 56 Not Used57 Input Shaft Assembly Options (See items 401-404 for Breakdown):17000250 2WD Machines70076

5-30SECTION 5 CYLINDERSECTION5CYLINDERSFIGURE 5-14. CYLINDER BELLOWS INSTALLATION (OPTIONAL) (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION

3120626 6-1SECTION6HYDRAULICSSECTION 6 HYDRAULICTABLE OF CONTENTSFIGURE DESCRIPTION PAGE6-1 Axle Lockout Without Swivel Hydraulic Diagram . . . .

6-2 3120626SECTION 6 HYDRAULICSECTION6HYDRAULICSFIGURE 6-1. HYDRAULIC DIAGRAM - AXLE LOCKOUT

3120626 6-3SECTION6HYDRAULICSSECTION 6 HYDRAULICFIGURE 6-1. HYDRAULIC DIAGRAM - AXLE LOCKOUTFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.27

6-4 3120626SECTION 6 HYDRAULICSECTION6HYDRAULICSFIGURE 6-2. DRIVE HYDRAULIC DIAGRAM (2WD WITH SWIVEL AND WITH VICKERS VALVES)

3120626 6-5SECTION6HYDRAULICSSECTION 6 HYDRAULICFIGURE 6-2. DRIVE HYDRAULIC DIAGRAM (2WD WITH SWIVEL AND WITH VICKERS VALVES) FIG & ITEM # P

6-6 3120626SECTION 6 HYDRAULICSECTION6HYDRAULICS37 2220386 Fitting, 90° (Electric Machines Only) 138 2751010 Hose 139 Not Used40 2200222 Plug (El

3120626 6-7SECTION6HYDRAULICSSECTION 6 HYDRAULICFIGURE 6-2. DRIVE HYDRAULIC DIAGRAM (2WD WITH SWIVEL AND WITH VICKERS VALVES) (CONTINUED)FIG &am

6-8 3120626SECTION 6 HYDRAULICSECTION6HYDRAULICSFIGURE 6-3. DRIVE HYDRAULIC DIAGRAM (4WD WITH SWIVEL AND WITH VICKERS VALVES)

3120626 6-9SECTION6HYDRAULICSSECTION 6 HYDRAULICFIGURE 6-3. DRIVE HYDRAULIC DIAGRAM (4WD WITH SWIVEL AND WITH VICKERS VALVES) FIG & ITEM # P

3120626 1-23SECTION1FRAMESECTION 1 FRAMECARRIER ASSEMBLY OPTIONS Ref.7000202 2780134/2780168/2780175 Hubs Ref.7000247 2780167/2780169 Hubs Ref.201 70

6-10 3120626SECTION 6 HYDRAULICSECTION6HYDRAULICS52 2750972 Hose 153 2220659 Fitting, 90° 154 2750928 Hose 355 Not Used56 2750756 Hose 157 222046

3120626 6-11SECTION6HYDRAULICSSECTION 6 HYDRAULICFIGURE 6-3. DRIVE HYDRAULIC DIAGRAM (4WD WITH SWIVEL AND WITH VICKERS VALVES) (CONTINUED)FIG &a

6-12 3120626SECTION 6 HYDRAULICSECTION6HYDRAULICSFIGURE 6-4. LIFT AND LEVEL (TOWER BOOM) HYDRAULIC DIAGRAM (VICKERS VALVES & HYDRAULIC BOOM

3120626 6-13SECTION6HYDRAULICSSECTION 6 HYDRAULICFIGURE 6-4. LIFT AND LEVEL (TOWER BOOM) HYDRAULIC DIAGRAM (VICKERS VALVES & HYDRAULIC BOOM

6-14 3120626SECTION 6 HYDRAULICSECTION6HYDRAULICSFIGURE 6-5. LIFT AND SLAVE (MAIN BOOM) HYDRAULIC DIAGRAM

3120626 6-15SECTION6HYDRAULICSSECTION 6 HYDRAULICFIGURE 6-5. LIFT AND SLAVE (MAIN BOOM) HYDRAULIC DIAGRAMFIG & ITEM # PART NUMBER DESCRIPTIO

6-16 3120626SECTION 6 HYDRAULICSECTION6HYDRAULICSFIGURE 6-6. PUMP HYDRAULIC DIAGRAM (VICKERS VALVES - FORD GAS AND DEUTZ DIESEL MACHINES)

3120626 6-17SECTION6HYDRAULICSSECTION 6 HYDRAULICFIGURE 6-6. PUMP HYDRAULIC DIAGRAM (VICKERS VALVES - FORD GAS AND DEUTZ DIESEL MACHINES) FIG &a

6-18 3120626SECTION 6 HYDRAULICSECTION6HYDRAULICS51 2220275 Fitting, Reducer 152 Not Used53 Not Used54 4640574 Valve, Shuttle 355 Not Used56 2220

3120626 6-19SECTION6HYDRAULICSSECTION 6 HYDRAULIC100 2220584 Fitting, Tee 1101 2750901 Hose 1102 2750759 Hose 1103 2751017 Hose 1104 2220376 Fitt

1-24 3120626SECTION 1 FRAMESECTION1FRAME308 Plug, Pipe Options: A/RUse 70001111 Cast Cover (Original Equipment) (was p/n 7000243)1Use 70001349 Alumi

6-20 3120626SECTION 6 HYDRAULICSECTION6HYDRAULICSFIGURE 6-7. PUMP HYDRAULIC DIAGRAM (VICKERS VALVES - ELECTRIC MACHINES)

3120626 6-21SECTION6HYDRAULICSSECTION 6 HYDRAULICFIGURE 6-7. PUMP HYDRAULIC DIAGRAM (VICKERS VALVES - ELECTRIC MACHINES) FIG & ITEM # PART N

6-22 3120626SECTION 6 HYDRAULICSECTION6HYDRAULICS55 to 56 Not Used57 2750889 Hose 258 2750763 Hose 159 2750977 Hose 160 Not Used61 2751502 Hose 1

3120626 6-23SECTION6HYDRAULICSSECTION 6 HYDRAULICFIGURE 6-7. PUMP HYDRAULIC DIAGRAM (VICKERS VALVES - ELECTRIC MACHINES) (CONTINUED)FIG & IT

6-24 3120626SECTION 6 HYDRAULICSECTION6HYDRAULICSFIGURE 6-8. ROTATION HYDRAULIC DIAGRAM

3120626 6-25SECTION6HYDRAULICSSECTION 6 HYDRAULICFIGURE 6-8. ROTATION HYDRAULIC DIAGRAMFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.2791361

6-26 3120626SECTION 6 HYDRAULICSECTION6HYDRAULICSFIGURE 6-9. STEER WITH SWIVEL HYDRAULIC DIAGRAM

3120626 6-27SECTION6HYDRAULICSSECTION 6 HYDRAULICFIGURE 6-9. STEER WITH SWIVEL HYDRAULIC DIAGRAMFIG & ITEM # PART NUMBER DESCRIPTION QTY. RE

6-28 3120626SECTION 6 HYDRAULICSECTION6HYDRAULICSFIGURE 6-10. SWING HYDRAULIC DIAGRAM (WITH VICKERS VALVES)

3120626 6-29SECTION6HYDRAULICSSECTION 6 HYDRAULICFIGURE 6-10. SWING HYDRAULIC DIAGRAM (WITH VICKERS VALVES)FIG & ITEM # PART NUMBER DESCRIPT

3120626 1-25SECTION1FRAMESECTION 1 FRAME505 7010444 Rod, Disconnect 1506 7010447 Cap, Dust 17010448 O-Ring 1FIGURE 1-5. DRIVE HUB ASSEMBLIES (CONTIN

6-30 3120626SECTION 6 HYDRAULICSECTION6HYDRAULICSFIGURE 6-11. TELESCOPE (MAIN BOOM) HYDRAULIC DIAGRAM

3120626 6-31SECTION6HYDRAULICSSECTION 6 HYDRAULICFIGURE 6-11. TELESCOPE (MAIN BOOM) HYDRAULIC DIAGRAMFIG & ITEM # PART NUMBER DESCRIPTION QT

6-32 3120626SECTION 6 HYDRAULICSECTION6HYDRAULICSFIGURE 6-12. TELESCOPE (TOWER BOOM) HYDRAULIC DIAGRAM (FORD GAS & DEUTZ DIESEL)

3120626 6-33SECTION6HYDRAULICSSECTION 6 HYDRAULICFIGURE 6-12. TELESCOPE (TOWER BOOM) HYDRAULIC DIAGRAM (FORD GAS & DEUTZ DIESEL)FIG & IT

6-34 3120626SECTION 6 HYDRAULICSECTION6HYDRAULICSFIGURE 6-13. TELESCOPE (TOWER BOOM) HYDRAULIC DIAGRAM (ELECTRIC MACHINES)

3120626 6-35SECTION6HYDRAULICSSECTION 6 HYDRAULICFIGURE 6-13. TELESCOPE (TOWER BOOM) HYDRAULIC DIAGRAM (ELECTRIC MACHINES)FIG & ITEM # PART

6-36 3120626SECTION 6 HYDRAULICSECTION6HYDRAULICSFIGURE 6-14.HYDRAULIC DIAGRAM LISTFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.NOTE: DIAGRA

3120626 6-37SECTION6HYDRAULICSSECTION 6 HYDRAULICFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.2792173/12819154WD 6’-6” Wide Machines with 12

6-38 3120626SECTION 6 HYDRAULICSECTION6HYDRAULICSFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.Pump Hydraulic Diagrams - Vickers Valves: Ref.

3120626 6-39SECTION6HYDRAULICSSECTION 6 HYDRAULICFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.Telescope (Tower Boom) Hydraulic Diagrams: Ref

1-26 3120626SECTION 1 FRAMESECTION1FRAMEFIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLIES

6-40 3120626SECTION 6 HYDRAULICSECTION6HYDRAULICSFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

3120626 7-1SECTION7ELECTRICALSECTION 7 ELECTRICALTABLE OF CONTENTSFIGURE DESCRIPTION PAGE7-1 Electrical Diagram List . . . . . . . . . . . . . . .

7-2 3120626SECTION 7 ELECTRICALSECTION7ELECTRICAL FIGURE 7-1.ELECTRICAL DIAGRAM LISTFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.Note: Dia

3120626 7-3SECTION7ELECTRICALSECTION 7 ELECTRICAL4931735 BATTERY CAPACITY INDICATOR WIRING DIAGRAMRef. B4931824 BATTERY CAPACITY INDICATOR WITH I

7-4 3120626SECTION 7 ELECTRICALSECTION7ELECTRICAL0252625 Engine Distress Wiring Diagram - Ford Machines (Built November 1991 to Present) (Platfor

3120626 7-5SECTION7ELECTRICALSECTION 7 ELECTRICAL0251619/1281525PANEL LIGHTS WIRING DIAGRAM Ref. A2920024 Light, Panel 3PLATFORM WIRING DIAGRAMS

7-6 3120626SECTION 7 ELECTRICALSECTION7ELECTRICALPLATFORM BUMPER PROXIMITY SWITCHES ELECTRICL DIAGRAM OPTIONS:Ref.1282190 Chain Attach Bumper Pro

3120626 7-7SECTION7ELECTRICALSECTION 7 ELECTRICALSTANDARD WIRING DIAGRAMS - KOHLER: Ref.4931741 Stepper Valve Machines Built Prior to May 1988 Re

7-8 3120626SECTION 7 ELECTRICALSECTION7ELECTRICAL1060300 Cable, Electrical - 16/13 (October 1989 to Present)20 Ft.4931792 Standard Electric Machi

3120626 7-9SECTION7ELECTRICALSECTION 7 ELECTRICALFIGURE 7-2. ACCESSORY VALVE WIRING DIAGRAM

3120626 1-27SECTION1FRAMESECTION 1 FRAMEFIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLIES FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.DRIVE HUB/BRAKE ASS

7-10 3120626SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-3. CONTACTOR BOX WIRING DIAGRAM (ELECTRIC MACHINES)

3120626 7-11SECTION7ELECTRICALSECTION 7 ELECTRICALFIGURE 7-4. DUEL FUEL WIRING DIAGRAM (FORD MACHINES OPTION)

7-12 3120626SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-5. GENERATOR WIRING DIAGRAM (DEUTZ MACHINES OPTION)

3120626 7-13SECTION7ELECTRICALSECTION 7 ELECTRICALFIGURE 7-6. GENERATOR WIRING DIAGRAM (FORD MACHINES OPTION)

7-14 3120626SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-7. PLATFORM WIRING DIAGRAM (GAS AND DIESEL MACHINES)

3120626 7-15SECTION7ELECTRICALSECTION 7 ELECTRICALFIGURE 7-8. PLATFORM WIRING DIAGRAM (ELECTRIC MACHINES)

7-16 3120626SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-9. STANDARD WIRING DIAGRAM (DEUTZ DIESEL MACHINES)

3120626 7-17SECTION7ELECTRICALSECTION 7 ELECTRICALFIGURE 7-9. STANDARD WIRING DIAGRAM (DEUTZ DIESEL MACHINES)

7-18 3120626SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-10. STANDARD WIRING DIAGRAM (FORD GAS MACHINES)

3120626 7-19SECTION7ELECTRICALSECTION 7 ELECTRICALFIGURE 7-10. STANDARD WIRING DIAGRAM (FORD GAS MACHINES)

1-28 3120626SECTION 1 FRAMESECTION1FRAME55 Coupling Options: 17010455 Prior to August 19927010470 August 1992 to Present56 Ring, Retainer Options: 1N

7-20 3120626SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-11. STANDARD WIRING DIAGRAM (ELECTRIC MACHINES)

3120626 8-1SECTION8DECALSSECTION 8 DECALSTABLE OF CONTENTSFIGURE DESCRIPTION PAGE8-1 Decals Installation (45HA Prior to August 1991). . . . . . . .

8-2 3120626SECTION 8 DECALSSECTION8DECALSFIGURE 8-1. DECALS INSTALLATIONS (45HA PRIOR TO AUGUST 1991)

3120626 8-3SECTION8DECALSSECTION 8 DECALSFIGURE 8-1. DECALS INSTALLATIONS (45HA PRIOR TO AUGUST 1991) FIG & ITEM # PART NUMBER DESCRIPTION Q

8-4 3120626SECTION 8 DECALSSECTION8DECALS17 Not Available Nameplate - Serial Number 13820001 Rivet 418 Not Available Decal - Patent 119 1700640 D

3120626 8-5SECTION8DECALSSECTION 8 DECALSFIGURE 8-1. DECALS INSTALLATIONS (45HA PRIOR TO AUGUST 1991) (CONTINUED)FIG & ITEM # PART NUMBER DE

8-6 3120626SECTION 8 DECALSSECTION8DECALSFIGURE 8-2. DECALS INSTALLATIONS (45HA AUGUST 1991 TO PRESENT)

3120626 8-7SECTION8DECALSSECTION 8 DECALSFIGURE 8-2. DECALS INSTALLATIONS (45HA AUGUST 1991 TO PRESENT) FIG & ITEM # PART NUMBER DESCRIPTION

8-8 3120626SECTION 8 DECALSSECTION8DECALS18 3251766 Nameplate - Footswitch 119 3820001 Rivet 820 Decal - Strip Options: 55 ft.1700431 Prior to Se

3120626 8-9SECTION8DECALSSECTION 8 DECALS44 1702282 Decal - Warning (Machines Built May 1994 to 1Present Only)45 1702265 Decal - Important (Mach

3120626 1-29SECTION1FRAMESECTION 1 FRAME207 Rollpin Options: 37001913 Prior to August 1992 7010474 August 1992 to November 19927001913 November 1992

8-10 3120626SECTION 8 DECALSSECTION8DECALSFIGURE 8-2. DECALS INSTALLATIONS (45HA AUGUST 1991 TO PRESENT) (CONTINUED)FIG & ITEM # PART NUMBER

3120626 9-1SECTION9RECOMMENDEDSERVICEPARTSSTOCKSECTION 9 RECOMMENDED SERVICE PARTS STOCKMODELS 45HA GAS & DIESEL MACHINES WITH VICKERS VALVESThe

9-2 3120626SECTION 9 RECOMMENDED SERVICE PARTS STOCKSECTION9RECOMMENDEDSERVICEPARTSSTOCKMODELS 45HA GAS & DIESEL MACHINES WITH VICKERS VALVES

3120626 10-1SECTION10SPECIALOPTIONSSECTION 10 SPECIAL OPTIONSTABLE OF CONTENTSFIGURE NO. DESCRIPTIONPAGE NO.10-1 Miscellaneous Special Options . .

10-2

3120626 10-3SECTION 10 SPECIAL OPTIONSSECTION10SPECIALOPTIONS0251048 Fuel Indicator Installation (At Platform) Ref.0239085/1280972Glow Plug Install

10-4

3120626 10-5SECTION 10 SPECIAL OPTIONSSECTION10SPECIALOPTIONS

10-6

3120626 10-7SECTION 10 SPECIAL OPTIONSSECTION10SPECIALOPTIONSFIGURE 10-3. 440V ELECTRIC PEDESTAL MACHINE SPECIAL OPTIONS FIG & ITEM # PART

1-30 3120626SECTION 1 FRAMESECTION1FRAME7007650 INPUT SHAFT ASSEMBLY Ref.401 7007651 Shaft - 4WD Machines 1402 7000261 Ring, Retaining 1403 7000262 S

10-8

Corporate OfficeJLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USA (717) 485-5161 (717) 485-6417JLG Worldwide LocationsJLG Industries (Au

3120626 1-31SECTION1FRAMESECTION 1 FRAMEFIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLIES (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

REVISION LOGB 3120626

1-32 3120626SECTION 1 FRAMESECTION1FRAMEFIGURE 1-7. DRIVE BRAKE ASSEMBLY - AUSCO

3120626 1-33SECTION1FRAMESECTION 1 FRAMEFIGURE 1-7. DRIVE BRAKE ASSEMBLY - AUSCOFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0920072 DRIVE BRAK

1-34 3120626SECTION 1 FRAMESECTION1FRAMEFIGURE 1-8. DRIVE BRAKE ASSEMBLY - MICO

3120626 1-35SECTION1FRAMESECTION 1 FRAMEFIGURE 1-8. DRIVE BRAKE ASSEMBLY - MICO FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.DRIVE BRAKE ASSEMB

1-36 3120626SECTION 1 FRAMESECTION1FRAME53 Spring Options: A/RUse Item 52 Prior to S/N 33476 07007970 S/N 33476 to Present Spring (Red) 67018602 S/N

3120626 1-37SECTION1FRAMESECTION 1 FRAMEFIGURE 1-8. DRIVE BRAKE ASSEMBLY - MICO (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

1-38 3120626SECTION 1 FRAMESECTION1FRAMEFIGURE 1-9. DRIVE MOTOR ASSEMBLY - 2WD

3120626 1-39SECTION1FRAMESECTION 1 FRAME1031411031401191381301341331321311321311181011011041121131101111091161151171141071081061021051051221201211231

1-40 3120626SECTION 1 FRAMESECTION1FRAMEFIGURE 1-9. DRIVE MOTOR ASSEMBLY - 2WDFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.3160132 DRIVE MOTOR

3120626 1-41SECTION1FRAMESECTION 1 FRAME— — — — — — — — — — — — 2900659 Seal Kit (Includes 7, 14,17,24,27,28 and 29) 11001096405 DRIVE MOTOR KIT - SA

3120626 iTABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.SECTION 1 - FRAME1-1 Frame & Steering Installation - 5’-9”/1.75M 2WD Frame (Single Rod Cylinde

1-42 3120626SECTION 1 FRAMESECTION1FRAMEFIGURE 1-10. DRIVE MOTOR ASSEMBLY - 4WD

3120626 1-43SECTION1FRAMESECTION 1 FRAMEFIGURE 1-10. DRIVE MOTOR ASSEMBLY - 4WD FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.3160130 DRIVE MOTO

1-44 3120626SECTION 1 FRAMESECTION1FRAME47 Kit O-Ring 248 7004911 Race, Inner 149 7004914 Bearing 250 7004927 Camplate 151 7004959 Housing Assembly (

3120626 1-45SECTION1FRAMESECTION 1 FRAMEFIGURE 1-10. DRIVE MOTOR ASSEMBLY - 4WD (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

1-46 3120626SECTION 1 FRAMESECTION1FRAMEFIGURE 1-11. VALVES INSTALLATION (FRAME MOUNTED)

3120626 1-47SECTION1FRAMESECTION 1 FRAMEFIGURE 1-11. VALVES INSTALLATION (FRAME MOUNTED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.VALVES IN

1-48 3120626SECTION 1 FRAMESECTION1FRAME— — — — — — — — — —0100011 Loctite #242 A/R0238844 DRIVE VALVES INSTALLATION (4WD WITH STEPPER VALVES) (VARIA

3120626 1-49SECTION1FRAMESECTION 1 FRAMEFIGURE 1-11. VALVES INSTALLATION (FRAME MOUNTED) (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. RE

1-50 3120626SECTION 1 FRAMESECTION1FRAMEFIGURE 1-12. LOCKOUT VALVE ASSEMBLY

3120626 1-51SECTION1FRAMESECTION 1 FRAMEFIGURE 1-12. LOCKOUT VALVE ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.4640485 LOCKOUT VALVE A

ii 3120626TABLE OF CONTENTS (Continued)FIGURE NO. TITLE PAGE NO.2-33 Tank Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-52 3120626SECTION 1 FRAMESECTION1FRAMEFIGURE 1-13. TOW PACKAGE INSTALLATION

3120626 1-53SECTION1FRAMESECTION 1 FRAMEFIGURE 1-13. TOW PACKAGE INSTALLATION FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.TOW PACKAGE INSTALLA

1-54 3120626SECTION 1 FRAMESECTION1FRAME162 0361891 Tow Bar Assembly (See Items 351-355 for Breakdown) 1163 0560898 Block, Stop 2164 2551292 Gusset 2

3120626 1-55SECTION1FRAMESECTION 1 FRAME262 0360016 Tow Bar Assembly (See Items 301-305 for Breakdown)1263 3040520 Lug, Tie-Rod 10360016 TOW BAR ASSE

1-56 3120626SECTION 1 FRAMESECTION1FRAMEFIGURE 1-13. TOW PACKAGE INSTALLATION (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

2-1SECTION2TURNTABLESECTION 2 TURNTABLETABLE OF CONTENTSFIGURE DESCRIPTION PAGE2-1 Control Valves Installations - Stepper Valves . . . . . . . . . . .

2-2SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-1. CONTROL VALVES INSTALLATIONS - STEPPER VALVES

2-3SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-1. CONTROL VALVES INSTALLATIONS - STEPPER VALVES FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

2-4SECTION 2 TURNTABLESECTION2TURNTABLECONTROL VALVES INSTALLATIONS (VARIABLE PARTS)Ref.0239019 Gas Machines without Rotate Ref. B0239022 Gas Machin

2-5SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-1. CONTROL VALVES INSTALLATIONS - STEPPER VALVES (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTIO

3120626 iiiTABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.5-14 Cylinder Bellows Installation (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . .

2-6SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-2. CONTROL VALVES INSTALLATIONS - VICKERS (KOHLER GAS & ELECTRIC MACHINES)

2-7SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-2. CONTROL VALVES INSTALLATIONS - VICKERS (KOHLER GAS & ELECTRIC MACHINES) FIG & ITEM # PAR

2-8SECTION 2 TURNTABLESECTION2TURNTABLE31 4640570Valve Assembly - Single Stack Bang-Bang (See Figure 2-10 for Breakdown)132 3533508 Plate, Valve Mou

2-9SECTION2TURNTABLESECTION 2 TURNTABLE103 Pressure Reducing Valve Assembly Options: A/R4640522 Valve (Kohler Gas Machines) 14640522 Valve (Electric

2-10SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-3. CONTROL VALVES INSTALLATIONS - VICKERS (FORD GAS, DEUTZ DIESEL AND KUBOTA DIESEL)

2-11SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-3. CONTROL VALVES INSTALLATIONS - VICKERS (FORD GAS, DEUTZ DIESEL AND KUBOTA DIESEL) FIG & ITE

2-12SECTION 2 TURNTABLESECTION2TURNTABLE30 Not Used31 0641424 Bolt 1/4”-20NC x 3" 232 0641416 Bolt 1/4”-20NC x 2" 433 0641528 Bolt 5/16”-1

2-13SECTION2TURNTABLESECTION 2 TURNTABLE203 4640123 Selector Valve Assembly 17004368 Coil (Hydraforce Version) 17000558 Coil (FPS Version) 17012518

2-14SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-4. STEP CONTROL VALVE ASSEMBLY

2-15SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-4. STEP CONTROL VALVE ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.4640541 STEP CONTR

iv 3120626TABLE OF CONTENTS (Continued)FIGURE NO. TITLE PAGE NO.

2-16SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-5. VALVE ASSEMBLY - FPS (STEER)

2-17SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-5. VALVE ASSEMBLY - FPS (STEER)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.4640375 VALVE ASS

2-18SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-6. VALVE ASSEMBLY - 4 STACK BANG-BANG

2-19SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-6. VALVE ASSEMBLY - 4 STACK BANG-BANG FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.4640564 VA

2-20SECTION 2 TURNTABLESECTION2TURNTABLE23 7003830 Cone Assembly 17002345 Cone 1Kit O-Ring 11/16” OD 1Kit O-Ring 3/4” OD 124 7003831 Pin and Guide A

2-21SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-6. VALVE ASSEMBLY - 4 STACK BANG-BANG (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV

2-22SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-7. VALVE ASSEMBLY - FPS

2-23SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-7. VALVE ASSEMBLY - FPS FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.VALVE ASSEMBLY - FPS 464

2-24SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-8. CONTROL VALVE ASSEMBLY (VICKERS) (PRIOR TO OCTOBER 1994)

2-25SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-8. CONTROL VALVE ASSEMBLY (VICKERS) (PRIOR TO OCTOBER 1994) FIG & ITEM # PART NUMBER DESCRIPTI

3120626 1-1SECTION1FRAMESECTION 1 FRAMETABLE OF CONTENTSFIGURE DESCRIPTION PAGE1-1 Frame & Steering Installation - 5’-9”/1.75M 2WD Frame (Single R

2-26SECTION 2 TURNTABLESECTION2TURNTABLE38 7009321Retainer (13/16”-2.1cm length) (Design A) (1 Per Sec-tion)47009363Retainer (1 3/16”-3cm Length) (D

2-27SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-8. CONTROL VALVE ASSEMBLY (VICKERS) (PRIOR TO OCTOBER 1994) (CONTINUED)FIG & ITEM # PART NUMBE

2-28SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-9. CONTROL VALVE ASSEMBLY - (VICKERS) (OCTOBER 1994 TO PRESENT)

2-29SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-9. CONTROL VALVE ASSEMBLY - (VICKERS) (OCTOBER 1994 TO PRESENT) FIG & ITEM # PART NUMBER DESCR

2-30SECTION 2 TURNTABLESECTION2TURNTABLE137 Kit O-Ring (2 Per Section) A/R138 Not Serviced Cap, End (2 Per Section) A/R— — — — — — — — —7009330 Seal

2-31SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-9. CONTROL VALVE ASSEMBLY - (VICKERS) (OCTOBER 1994 TO PRESENT) (CONTINUED)FIG & ITEM # PART N

2-32SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-10. VALVE ASSEMBLY - SINGLE STACK BANG-BANG

2-33SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-10. VALVE ASSEMBLY - SINGLE STACK BANG-BANGFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.46405

2-34SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-11. ACCESSORY VALVE ASSEMBLY (MILLER)

2-35SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-11. ACCESSORY VALVE ASSEMBLY (MILLER)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.4640535 ACC