Jlg 2658E3 ANSI Parts Manual User Manual

Illustrated Parts ManualModels1532E31932E32033E32046E32646E32658E3P/N - 3120763September 26, 2013

1-4 3120763SECTION 1 FRAMESECTION1FRAME13 Clevis Pin Options:Use 3430812 Clevis Pin 1/2” x 1 3/8” (Prior to S/N 0200111444) (Was P/N 3430811)13430812

4-22 3120763SECTION 4 PLATFORMSECTION4PLATFORM223 3911016 Bolt #10-24NC x 1” 4224 3311005 Locknut #10-24NC 4225 4751000 Flatwasher #10 4— — — — — — —

3120763 4-23SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-4. PLATFORM ACCESS INSTALLATION - STANDARD HANDRAILS (MANUALLY OPERATED EXTENSION) (1532E3/193

4-24 3120763SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-5.HANDRAILS AND EXTENSION INSTALLATION - FOLDDOWN HAND-RAILS (MANUALLY OPERATED EXTENSION) (153

3120763 4-25SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-5. HANDRAILS AND EXTENSION INSTALLATION - FOLDDOWN HANDRAILS (MANUALLY OPERATED EXTENSION) (15

4-26 3120763SECTION 4 PLATFORMSECTION4PLATFORM111 4567875 Tube, Upper Vertical Rail 2112 2560088 Grip Handle 1113 Not Used114 3911432 Screw 1/4”-20NC

3120763 4-27SECTION 4 PLATFORMSECTION4PLATFORM204 3422723 Rollpin 1/8” x 7/8” 2205 4160078 Spring 1206 0361912 Bar, Latch 1207 2940061 Lat ch W

4-28 3120763SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-6.HANDRAILS AND EXTENSION INSTALLATION - FOLDDOWN HAND-RAILS (MANUALLY OPERATED EXTENSION) (203

3120763 4-29SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-6. HANDRAILS AND EXTENSION INSTALLATION - FOLDDOWN HANDRAILS (MANUALLY OPERATED EXTENSION) (20

4-30 3120763SECTION 4 PLATFORMSECTION4PLATFORM104 Not Used105 0100011 Loctite #242 (Prior to S/N 0200098334) A/R106 3520072 Plug, Cap 2107 4845724 Wel

3120763 4-31SECTION 4 PLATFORMSECTION4PLATFORMPLATFORM EXTENSION LOCK INSTALLATION OPTIONS:Ref.0258103 2033E3 (Prior to S/N 0200104330) Ref.See Note 2

3120763 1-5SECTION1FRAMESECTION 1 FRAME102 Spindle Options:4130332 Standard 24130349 Japanese Spec 2103 0641826 Bolt 1/2”-13NC x 3 1/4” 8104 4740453 F

4-32 3120763SECTION 4 PLATFORMSECTION4PLATFORMOPTIONAL PLATFORM EXTENSION LIMIT SWITCHES INSTALLATIONSRef.0256664 2033E3/2046E3 Ref.—0256668 2646E3/26

3120763 4-33SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-6. HANDRAILS AND EXTENSION INSTALLATION - FOLDDOWN HANDRAILS (MANUALLY OPERATED EXTENSION) (20

4-34 3120763SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-7.PLATFORM ACCESS INSTALLATION - FOLDDOWN HANDRAILS (MANUALLY OPERATED EXTENSION) 27202210755

3120763 4-35SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-7. PLATFORM ACCESS INSTALLATION - FOLDDOWN HANDRAILS (MANUALLY OPERATED EXTENSION)FIG & IT

4-36 3120763SECTION 4 PLATFORMSECTION4PLATFORM24 1260136 Chain 2ft/.6m25 3010088 Link 226 Use 1001101076 Hook, Snap (Includes Item 25) (was p/n 294006

3120763 4-37SECTION 4 PLATFORMSECTION4PLATFORM110 3911428 Bolt 1/4”-20NC x 1 3/4” A/R111 Screw Options: A/R3911444 Screw 1/4”-20NC x 2 3/4” (Prior to

4-38 3120763SECTION 4 PLATFORMSECTION4PLATFORM2902007 Kit, Platform Access Rails - 2046E3/2646E3 (Includes Items 115 - 119)12902008 Kit, Platform Acce

3120763 4-39SECTION 4 PLATFORMSECTION4PLATFORM217 Kick Plate - Rear A/RNot Required 1532E3/1932E3/2033E3 0Use 3534742 2046E3/2646E3/2658E3 Prior to S

4-40 3120763SECTION 4 PLATFORMSECTION4PLATFORM303 Nut Options: A/R3300151 Nut, Acorn 1/4”-20NC (Prior to S/N 0200098334)2080063 Fastener, Nut 1/4”-20N

3120763 4-41SECTION 4 PLATFORMSECTION4PLATFORM326 Fastener, Rivnut #10-32 Options: 12Use 2080069 (Prior to S/N 0200103629) (was p/n 2080047)2080069 (S

1-6 3120763SECTION 1 FRAMESECTION1FRAME201 TIRE AND WHEEL INSTALLATIONS - 1532E3/1932E3 Ref.0255680 Standard Tire And Wheel Installation (Optional) Re

4-42 3120763SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-8. PLATFORM AND EXTENSION INSTALLATION - POWER OPERATED (2033E3/2046E3/2646E3/2658E3) 953543637

3120763 4-43SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-8. PLATFORM AND EXTENSION INSTALLATION - POWER OPERATED (2033E3/2046E3/2646E3/2658E3)FIG &

4-44 3120763SECTION 4 PLATFORMSECTION4PLATFORM27 4751500 Flatwasher 5/16” 1228 3311505 Locknut 5/16”-18NC 1229 Platform Extension Cylinder Assembly Op

3120763 4-45SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-8. PLATFORM AND EXTENSION INSTALLATION - POWER OPERATED (2033E3/2046E3/2646E3/2658E3) (CONTINU

4-46 3120763SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-9. HANDRAILS INSTALLATION - STANDARD HANDRAILS (POWER OPERATED EXTENSION) (2033E3/2046E3/2646E3

3120763 4-47SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-9. HANDRAILS INSTALLATION - STANDARD HANDRAILS (POWER OPERATED EXTENSION) (2033E3/2046E3/2646E

4-48 3120763SECTION 4 PLATFORMSECTION4PLATFORM11 1271305 Channel, Top Rail 112 0630501 Bolt 5/16"-18NC x 2 1/4" 613 4711500 Flatwasher 5/16&

3120763 4-49SECTION 4 PLATFORMSECTION4PLATFORM44 End Kick Panel Right Side Options: 1Not Required 2033E3 Machines3380437 2046E3/2646E3 Machines3380438

4-50 3120763SECTION 4 PLATFORMSECTION4PLATFORM217 3911014 Screw #10-24NC x 7/8” 4218 3311005 Locknut #10-24NC 4219 4751000 Flatwasher #10 4— — — — — —

3120763 4-51SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-9. HANDRAILS INSTALLATION - STANDARD HANDRAILS (POWER OPERATED EXTENSION) (2033E3/2046E3/2646E

3120763 1-7SECTION1FRAMESECTION 1 FRAMEFIGURE 1-1. DRIVE AND STEERING INSTALLATION (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

4-52 3120763SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-10.HANDRAILS INSTALLATION - FOLDDOWN HANDRAILS (POWER OPERATED EXTENSION) (2046E3/2646E3) 37

3120763 4-53SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-10. HANDRAILS INSTALLATION - FOLDDOWN HANDRAILS (POWER OPERATED EXTENSION) (2046E3/2646E3)FIG

4-54 3120763SECTION 4 PLATFORMSECTION4PLATFORM43 0641420 Bolt 1/4"-20NC x 2 1/2" 444 3380437 End Kick Panel Right Side 145 1271337 Channel

3120763 4-55SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-10. HANDRAILS INSTALLATION - FOLDDOWN HANDRAILS (POWER OPERATED EXTENSION) (2046E3/2646E3) (CO

4-56 3120763SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-11.PLATFORM CONSOLE BOX ASSEMBLY 13197114241018115171327282261641525216133911210120222929781331

3120763 4-57SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-11. PLATFORM CONSOLE BOX ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.CONSOLE BOX

4-58 3120763SECTION 4 PLATFORMSECTION4PLATFORM20 4460470 Nut, Terminal 121 4460471 Lockwasher, Terminal 122 4460613 Connector 123 4740066 Washer, Thru

3120763 4-59SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-11. PLATFORM CONSOLE BOX ASSEMBLY (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV

4-60 3120763SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-12.CONTROLLER ASSEMBLY - PQ

3120763 4-61SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-12. CONTROLLER ASSEMBLY - PQFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.1600282 CONTROLL

1-8 3120763SECTION 1 FRAMESECTION1FRAMEFIGURE 1-2. AXLE/BRAKE INSTALLATIONS74536891210710510911010112111102113103101106108

4-62 3120763SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-12. CONTROLLER ASSEMBLY - PQ (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

3120763 5-1SECTION5CYLINDERSECTION 5 CYLINDERTABLE OF CONTENTSFIGURE DESCRIPTION PAGE5-1 BRAKE CYLINDER ASSEMBLY. . . . . . . . . . . . . . . . . .

5-2 3120763SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-1.BRAKE CYLINDER ASSEMBLY 12378910111213654101100

3120763 5-3SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-1. BRAKE CYLINDER ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.BRAKE CYLINDER ASSE

5-4 3120763SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-2.LIFT CYLINDER COMPONENTS ASSEMBLY 1532E3/1932E3 1111191061201021031091011041181051171153229

3120763 5-5SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-2. LIFT CYLINDER COMPONENTS ASSEMBLY 1532E3/1932E3FIG & ITEM # PART NUMBER DESCRIPTION QTY.

5-6 3120763SECTION 5 CYLINDERSECTION5CYLINDERKIT OPTIONS: Ref.200 7017389 Seal Kit (Includes Items 101 - 109) 1FIGURE 5-2. LIFT CYLINDER COMPONENTS A

3120763 5-7SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-2. LIFT CYLINDER COMPONENTS ASSEMBLY 1532E3/1932E3 (CONTINUED)FIG & ITEM # PART NUMBER DESC

5-8 3120763SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-3.LIFT CYLINDER COMPONENTS ASSEMBLY 2033E3/2046E3 2001151161111191061021031091011041181052625273

3120763 5-9SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-3. LIFT CYLINDER COMPONENTS ASSEMBLY 2033E3/2046E3FIG & ITEM # PART NUMBER DESCRIPTION QTY.

3120763 1-9SECTION1FRAMESECTION 1 FRAME.FIGURE 1-2. AXLE/BRAKE INSTALLATIONSFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.BRAKE INSTALLATIONS Ref

5-10 3120763SECTION 5 CYLINDERSECTION5CYLINDER119 7019810 Piston (Note: Prior to S/N 0200065872 piston is ductile iron. After S/N 0200065873 piston is

3120763 5-11SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-3. LIFT CYLINDER COMPONENTS ASSEMBLY 2033E3/2046E3 (CONTINUED)FIG & ITEM # PART NUMBER DES

5-12 3120763SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-4.LIFT CYLINDER COMPONENTS ASSEMBLY 2646E3/2658E3 115116113112111119105101102109106103118104313

3120763 5-13SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-4. LIFT CYLINDER COMPONENTS ASSEMBLY 2646E3/2658E3FIG & ITEM # PART NUMBER DESCRIPTION QTY

5-14 3120763SECTION 5 CYLINDERSECTION5CYLINDERKIT OPTIONS: Ref.200 7019804 Seal Kit (Includes Items 101 - 109) 1FIGURE 5-4. LIFT CYLINDER COMPONENTS

3120763 5-15SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-4. LIFT CYLINDER COMPONENTS ASSEMBLY 2646E3/2658E3 (CONTINUED)FIG & ITEM # PART NUMBER DES

5-16 3120763SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-5.PLATFORM EXTENSION CYLINDER ASSEMBLY 2033E3/2046E3/2646E3/2658E3 53149101213118672100

3120763 5-17SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-5. PLATFORM EXTENSION CYLINDER ASSEMBLY 2033E3/2046E3/2646E3/2658E3FIG & ITEM # PART NUMBE

5-18 3120763SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-6.STEER CYLINDER ASSEMBLY (PRIOR TO S/N 0200070496)8213456 91254312131011100

3120763 5-19SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-6. STEER CYLINDER ASSEMBLY (PRIOR TO S/N 0200070496)FIG & ITEM # PART NUMBER DESCRIPTION Q

1-10 3120763SECTION 1 FRAMESECTION1FRAMEFIGURE 1-3. DRIVE MOTOR ASSEMBLY - 1532E3/1932E3

5-20 3120763SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-7.STEER CYLINDER ASSEMBLY (S/N 0200070496 TO S/N 0200078796)213456 1011124133114781595100

3120763 5-21SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-7. STEER CYLINDER ASSEMBLY (S/N 0200070496 TO S/N 0200078796)FIG & ITEM # PART NUMBER DESC

5-22 3120763SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-8.STEER CYLINDER ASSEMBLY (S/N 0200078796 TO S/N 0200105071)65 17891011423100

3120763 5-23SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-8. STEER CYLINDER ASSEMBLY (S/N 0200078796 TO S/N 0200105071)FIG & ITEM # PART NUMBER DESC

5-24 3120763SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-9.STEER CYLINDER ASSEMBLY (S/N 0200105071 TO PRESENT)65 112127891011423100

3120763 5-25SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-9. STEER CYLINDER ASSEMBLY (S/N 0200105071 TO PRESENT)FIG & ITEM # PART NUMBER DESCRIPTION

5-26 3120763SECTION 5 CYLINDERSECTION5CYLINDERFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

3120763 6-1SECTION6HYDRAULICSECTION 6 HYDRAULICTABLE OF CONTENTSFIGURE DESCRIPTION PAGE6-1 HYDRAULIC DIAGRAM - STANDARD . . . . . . . . . . . . .

6-2 3120763SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-1.HYDRAULIC DIAGRAM 11818LEFT DRIVEMOTORRIGHT DRIVEMOTORSTEER CYLINDERBRAKECYLINDERLIFTCY

3120763 6-3SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-1. HYDRAULIC DIAGRAMFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.HYDRAULIC DIAGRAMS Ref.

3120763 1-11SECTION1FRAMESECTION 1 FRAME.FIGURE 1-3. DRIVE MOTOR ASSEMBLY - 1532E3/1932E3FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.3160270 DR

6-4 3120763SECTION 6 HYDRAULICSECTION6HYDRAULICHYDRAULIC HOSE KITS Ref.2901652 1532E3/1932E3 Ref. 32901653 2033E3 Ref. 22901654 2046E3/2646E3 Ref. 229

3120763 6-5SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-1. HYDRAULIC DIAGRAM (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

6-6 3120763SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-2.POWER DECK HYDRAULIC DIAGRAM MMANIFOLDBLOCKBRAKECYLINDERLIFTCYLINDERMPMPPP1 PTTBA910RET

3120763 6-7SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-2. POWER DECK HYDRAULIC DIAGRAMFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.HYDRAULIC DI

6-8 3120763SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-2. POWER DECK HYDRAULIC DIAGRAM (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

3120763 7-1SECTION7ELECTRICALSECTION 7 ELECTRICALTABLE OF CONTENTSFIGURE DESCRIPTION PAGE7-1 ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . .

7-2 3120763SECTION 7 ELECTRICALSECTION7ELECTRICAL FIGURE 7-1.ELECTRICAL DIAGRAM LISTFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.Note: Diagrams

3120763 7-3SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-1.ELECTRICAL DIAGRAM LISTFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

7-4 3120763SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-2.ELECTRICAL SCHEMATIC - STANDARD

3120763 7-5SECTION 7 ELECTRICALSECTION7ELECTRICAL

1-12 3120763SECTION 1 FRAMESECTION1FRAMEFIGURE 1-4. DRIVE MOTOR ASSEMBLY - 2033E3/2046E3/2646E3/2658E3TORQUE TO50 FT. LBS.1211498752631916181514151720

7-6 3120763SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-3. HARNESS AND CABLE ASSEMBLIES HORNALARMBEACONMOTORVALVETEMPERATURESWITCHPLATFORMCONSO

3120763 7-7SECTION 7 ELECTRICALSECTION7ELECTRICALTOLINECONTACTORRELA Y202A201E202D201FFROMJ2 VALVEHARNESSELEVATIONSWITCH(HI-DRIVELIMIT)DECKEXTENSIONCU

7-8 3120763SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-3. HARNESS AND CABLE ASSEMBLIESFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.TOOLS Ref.

3120763 7-9SECTION 7 ELECTRICALSECTION7ELECTRICAL201 Harness - Valve Options: 1Manually Operated Platform Extension 3Use 4922678 Prior to S/N 02001034

7-10 3120763SECTION 7 ELECTRICALSECTION7ELECTRICAL306C 4460424 Connector, Female - 2 Position 1307 to 318 Not Used319 4460470 Nut, Receptacle 1320 446

3120763 7-11SECTION 7 ELECTRICALSECTION7ELECTRICAL406 (cont’d) 2646E3/2658E3 54ft./16.5m406A 4460320 Plug, Male 14460268 Socket, Female 2407 Not Avail

7-12 3120763SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-3. HARNESS AND CABLE ASSEMBLIESFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

3120763 8-1SECTION8DECALSSECTION 8 DECALSTABLE OF CONTENTSFIGURE DESCRIPTION PAGE8-1 Decals Installation - 1532E3/1932E3 . . . . . . . . . . . . .

8-2 3120763SECTION 8 DECALSSECTION8DECALSFIGURE 8-1.DECALS INSTALLATION - 1532E3/1932E3

3120763 8-3SECTION 8 DECALSSECTION8DECALS

3120763 1-13SECTION1FRAMESECTION 1 FRAME.FIGURE 1-4. DRIVE MOTOR ASSEMBLY - 2033E3/2046E3/2646E3/2658E3FIG & ITEM # PART NUMBER DESCRIPTION QTY.

8-4 3120763SECTION 8 DECALSSECTION8DECALSFIGURE 8-1. DECALS INSTALLATION - 1532E3/1932E3FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.DECAL INSTA

3120763 8-5SECTION 8 DECALSSECTION8DECALS18 (cont’d) 1704280 Japanese Spec1703854 Korean Spec 11703838 Latin American Spec19 Not Used20 Decal - Towing

8-6 3120763SECTION 8 DECALSSECTION8DECALS25 (cont’d) 1703842 Latin American Spec26 to 29 Not Used30 0860520 Box, Manual Storage 131 1060279 Cable Lany

3120763 8-7SECTION 8 DECALSSECTION8DECALSFIGURE 8-1. DECALS INSTALLATION - 1532E3/1932E3 (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV

8-8 3120763SECTION 8 DECALSSECTION8DECALSFIGURE 8-2.DECALS INSTALLATION - 2033E3/2046E3/2646E3/2658E3

3120763 8-9SECTION 8 DECALSSECTION8DECALS

8-10 3120763SECTION 8 DECALSSECTION8DECALSFIGURE 8-2. DECALS INSTALLATION - 2033E3/2046E3/2646E3/2658E3FIG & ITEM # PART NUMBER DESCRIPTION QTY.

3120763 8-11SECTION 8 DECALSSECTION8DECALS11 1703812 Decal - Hyd. Oil 112 1703814 Decal - Tie Down 413 1703817 Decal - Fork Lift 614 1703819 Decal - D

8-12 3120763SECTION 8 DECALSSECTION8DECALS24 Decal - Control Box Location Options: 11703821 ANSI Spec1703829 Brazilian Spec1703861 Canadian French Spe

3120763 8-13SECTION 8 DECALSSECTION8DECALSOPTIONAL DECALS Ref.101 Capacity Nameplate Kit Options: 12901708 2033E3/2646E3 with Manually Operated Platfo

1-14 3120763SECTION 1 FRAMESECTION1FRAMEFIGURE 1-5. JLG POTHOLE PROTECTION SYSTEM INSTALLATION - 1532E3/1932E33031295141111222282197195141462021104040

8-14 3120763SECTION 8 DECALSSECTION8DECALSFIGURE 8-2. DECALS INSTALLATION - 2033E3/2046E3/2646E3/2658E3 (CONTINUED)FIG & ITEM # PART NUMBER DESCR

3120763 9-1SECTION9RECOMMENDEDSERVICEPARTSSTOCKSECTION 9 RECOMMENDED SERVICE PARTS STOCKMODELS 1532E3/1932E3/2033E3/2046E3/2646E3/2658E3The followi

9-2

3120763 10-1SECTION10SPECIALOPTIONSSECTION 10 SPECIAL OPTIONSNote: This list is to accommodate machines ordered with special equipment. Options may

10-2

3120763 10-3SECTION 10 SPECIAL OPTIONSSECTION10SPECIALOPTIONSTOOLS FOR SERVICE Ref.2901443 Analyzer and Cable Kit (Includes 1600244 & 1060633)1160

10-4

3120763 1INDEXPART NUMBER INDEXStarting Serial No. XXXXXXXXXXOriginal Issue - XX/XXXXRevised - XX/XX/XXXXMODEL E3P/N PAGE0080228 . . . . . 5-130080

2 3120763INDEXPART NUMBER INDEXStarting Serial No. XXXXXXXXXXOriginal Issue - XX/XXXXRevised - XX/XX/XXXXMODEL E30258185 . . . . .1-230258186 . .

3120763 3INDEXPART NUMBER INDEXStarting Serial No. XXXXXXXXXXOriginal Issue - XX/XXXXRevised - XX/XX/XXXXMODEL E30641406 . . . . . 3-200641406 . .

3120763 1-15SECTION1FRAMESECTION 1 FRAME.FIGURE 1-5. JLG POTHOLE PROTECTION SYSTEM INSTALLATION - 1532E3/1932E3FIG & ITEM # PART NUMBER DESCRIPTI

4 3120763INDEXPART NUMBER INDEXStarting Serial No. XXXXXXXXXXOriginal Issue - XX/XXXXRevised - XX/XX/XXXXMODEL E30962220 . . . . .3-190962234 . .

3120763 5INDEXPART NUMBER INDEXStarting Serial No. XXXXXXXXXXOriginal Issue - XX/XXXXRevised - XX/XX/XXXXMODEL E31703823 . . . . . 8-121703823 . .

6 3120763INDEXPART NUMBER INDEXStarting Serial No. XXXXXXXXXXOriginal Issue - XX/XXXXRevised - XX/XX/XXXXMODEL E32792349 . . . . . .6-72792350 . .

3120763 7INDEXPART NUMBER INDEXStarting Serial No. XXXXXXXXXXOriginal Issue - XX/XXXXRevised - XX/XX/XXXXMODEL E33311505 . . . . . 1-233311505 . .

8 3120763INDEXPART NUMBER INDEXStarting Serial No. XXXXXXXXXXOriginal Issue - XX/XXXXRevised - XX/XX/XXXXMODEL E33534995 . . . . .4-133534995 . .

3120763 9INDEXPART NUMBER INDEXStarting Serial No. XXXXXXXXXXOriginal Issue - XX/XXXXRevised - XX/XX/XXXXMODEL E34060937 . . . . . . 2-84060941 . .

10 3120763INDEXPART NUMBER INDEXStarting Serial No. XXXXXXXXXXOriginal Issue - XX/XXXXRevised - XX/XX/XXXXMODEL E34520191 . . . . . .1-64520221 .

3120763 11INDEXPART NUMBER INDEXStarting Serial No. XXXXXXXXXXOriginal Issue - XX/XXXXRevised - XX/XX/XXXXMODEL E34761400 . . . . . . 4-74761500 .

12 3120763INDEXPART NUMBER INDEXStarting Serial No. XXXXXXXXXXOriginal Issue - XX/XXXXRevised - XX/XX/XXXXMODEL E37016351 . . . . . .6-77016351 .

1-16 3120763SECTION 1 FRAMESECTION1FRAME42 Connector, Strain Relief Options: 24460662 Production4460968 Post Production43 0902536 Bracket, Limit Switc

Corporate OfficeJLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USA (717) 485-5161 (717) 485-6417JLG Worldwide LocationsJLG Industries (Au

3120763 1-17SECTION1FRAMESECTION 1 FRAMEFIGURE 1-5. JLG POTHOLE PROTECTION SYSTEM INSTALLATION - 1532E3/1932E3 (CONTINUED)FIG & ITEM # PART NUMBE

1-18 3120763SECTION 1 FRAMESECTION1FRAMEFIGURE 1-6. JLG POTHOLE PROTECTION SYSTEM INSTALLATION - 2033E3/2046E3/2646E3/2658E3

3120763 1-19SECTION1FRAMESECTION 1 FRAME.FIGURE 1-6. JLG POTHOLE PROTECTION SYSTEM INSTALLATION - 2033E3/2046E3/2646E3/2658E3FIG & ITEM # PART NU

1-20 3120763SECTION 1 FRAMESECTION1FRAME27 Connector, Strain Relief Options: 14460428 Prior to S/N 02000685524460662 S/N 0200068552 to Production44609

3120763 1-21SECTION1FRAMESECTION 1 FRAMEFIGURE 1-6. JLG POTHOLE PROTECTION SYSTEM INSTALLATION - 2033E3/2046E3/2646E3/2658E3 (CONTINUED)FIG & ITE

1-22 3120763SECTION 1 FRAMESECTION1FRAMEFIGURE 1-7. FRAME MOUNTED COMPONENTS INSTALLATIONS7027027037047057017016LH7RH5841501B511502512504505502501A501

3120763 1-23SECTION1FRAMESECTION 1 FRAME.FIGURE 1-7. FRAME MOUNTED COMPONENTS INSTALLATIONSFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.LADDER I

REVISION LOG3120763 AFebruary 26, 1999 - Issue Of Manual (Manual edited to 0010552 Revision 7)August 15, 1999 - Revised Manual ( Manual edited to 0010

1-24 3120763SECTION 1 FRAMESECTION1FRAME02582512° Tilt (UL) - 1532E3/1932E3 (Prior to S/N 0200106703)Ref. 402594865° Tilt - 1532E3/1932E3 (Prior to S/

3120763 1-25SECTION1FRAMESECTION 1 FRAME0258201 HI-DRIVE LIMIT SWITCH INSTALLATION - 2033E3/2046E3/2646E3/2658E3Ref. 9351 1100110 Cam 1352 3951603 Set

1-26 3120763SECTION 1 FRAMESECTION1FRAME505 4761000 Lockwasher #10 2506 Not Used507 4751000 Flatwasher #10 2508 - 510 Not Used511 4460044 Holder, Fuse

3120763 1-27SECTION1FRAMESECTION 1 FRAME703 0641610 Bolt 3/8”-16NC x 1 1/4” 8704 3311605 Locknut 3/8”-16NC 8705 4711600 Flatwasher 3/8” 80257372 STATI

1-28 3120763SECTION 1 FRAMESECTION1FRAMEFIGURE 1-8. BATTERY CHARGER ASSEMBLY

3120763 1-29SECTION1FRAMESECTION 1 FRAME.FIGURE 1-8. BATTERY CHARGER ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.BATTERY CHARGER ASSEMB

1-30 3120763SECTION 1 FRAMESECTION1FRAMEFIGURE 1-8. BATTERY CHARGER ASSEMBLY (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

3120763 2-1SECTION2GROUNDCOMPONENTSSECTION 2 GROUND COMPONENTSTABLE OF CONTENTSFIGURE DESCRIPTION PAGE2-1 HYDRAULIC COMPONENTS AND COVERS INSTALLATION

2-2 3120763SECTION 2 GROUND COMPONENTSSECTION2GROUNDCOMPONENTSFIGURE 2-1. HYDRAULIC COMPONENTS AND COVER INSTALLATION -1532E3/1932E3202832122761334352

3120763 2-3SECTION 2 GROUND COMPONENTSSECTION2GROUNDCOMPONENTS..FIGURE 2-1. HYDRAULIC COMPONENTS AND COVER INSTALLATION -1532E3/ 1932E3FIG & ITEM

REVISION LOGB 3120763

2-4 3120763SECTION 2 GROUND COMPONENTSSECTION2GROUNDCOMPONENTS33 Use 4420037 Tape, Rubatex (was p/n 4420001) (Prior to S/N 0200088491)2ft./61cm34 0641

3120763 2-5SECTION 2 GROUND COMPONENTSSECTION2GROUNDCOMPONENTSFIGURE 2-1. HYDRAULIC COMPONENTS AND COVER INSTALLATION -1532E3/ 1932E3 (CONTINUED)FIG

2-6 3120763SECTION 2 GROUND COMPONENTSSECTION2GROUNDCOMPONENTSFIGURE 2-2. HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 2033E3/2046E3/2646E3/2658E3 5

3120763 2-7SECTION 2 GROUND COMPONENTSSECTION2GROUNDCOMPONENTS.FIGURE 2-2. HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 2033E3 /2046E3/2646E3/2658E

2-8 3120763SECTION 2 GROUND COMPONENTSSECTION2GROUNDCOMPONENTS23 0641505 Bolt 5/16”-18NC x 3/4” 324 2940099 Latch 225 4751400 Flatwasher 1/4” 1626 064

3120763 2-9SECTION 2 GROUND COMPONENTSSECTION2GROUNDCOMPONENTSFIGURE 2-2. HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 2033E3 /2046E3/2646E3/2658E3

2-10 3120763SECTION 2 GROUND COMPONENTSSECTION2GROUNDCOMPONENTSFIGURE 2-3. VALVE ASSEMBLY

3120763 2-11SECTION 2 GROUND COMPONENTSSECTION2GROUNDCOMPONENTS.FIGURE 2-3. VALVE ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.4641036 V

2-12 3120763SECTION 2 GROUND COMPONENTSSECTION2GROUNDCOMPONENTS17 7021307 Rexroth Valve Section (Posi-Trac) 17012773 Seal Kit - 7021307 Cartridge 1701

3120763 2-13SECTION 2 GROUND COMPONENTSSECTION2GROUNDCOMPONENTSFIGURE 2-3. VALVE ASSEMBLY (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. RE

3120763 iFIGURE NO. TITLE PAGE NO.TABLE OF CONTENTSSECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-14 3120763SECTION 2 GROUND COMPONENTSSECTION2GROUNDCOMPONENTSFIGURE 2-4. ELECTRICAL COMPONENTS INSTALLATIONS (At Ground Controls) 0000017443335661

3120763 2-15SECTION 2 GROUND COMPONENTSSECTION2GROUNDCOMPONENTS.FIGURE 2-4. ELECTRICAL COMPONENTS INSTALLATIONS (AT GROUND CONTROLS)FIG & ITEM #

2-16 3120763SECTION 2 GROUND COMPONENTSSECTION2GROUNDCOMPONENTS21 3910804 Screw #8-32NC x 1/4” (S/N 0200069979 to Present) 6ALARM INSTALLATION S Ref.0

3120763 2-17SECTION 2 GROUND COMPONENTSSECTION2GROUNDCOMPONENTSFIGURE 2-4. ELECTRICAL COMPONENTS INSTALLATIONS (AT GROUND CONTROLS) (CONTINUED)FIG &a

2-18 3120763SECTION 2 GROUND COMPONENTSSECTION2GROUNDCOMPONENTSFIGURE 2-5. BATTERY INSTALLATIONS 121118 LEFT SIDE119 RIGHT SIDE112113113B113A113C123MO

3120763 2-19SECTION 2 GROUND COMPONENTSSECTION2GROUNDCOMPONENTSFIGURE 2-5. BATTERY INSTALLATIONSFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.BAT

2-20 3120763SECTION 2 GROUND COMPONENTSSECTION2GROUNDCOMPONENTSBATTERY INSTALLATIONS - 2033E3/2046E3/2646E3/2658E3Ref.0258611 Standard Machines Ref. 7

3120763 2-21SECTION 2 GROUND COMPONENTSSECTION2GROUNDCOMPONENTS3311005 Locknut #10-24NC (UL Machines Only) 8126 4751000 Flatwasher #10 8127 4761000 Lo

2-22 3120763SECTION 2 GROUND COMPONENTSSECTION2GROUNDCOMPONENTSFIGURE 2-5. BATTERY INSTALLATIONS (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION

3120763 3-1SECTION3SCISSORARMSSECTION 3 SCISSOR ARMSTABLE OF CONTENTSFIGURE DESCRIPTION PAGE3-1 SCISSOR ARMS INSTALLATION - 1532E3 . . . . . . . . .

ii 3120763TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO.SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-2 3120763SECTION 3 SCISSOR ARMSSECTION3SCISSORARMSFIGURE 3-1. SCISSOR ARMS INSTALLATION - 1532E3 1656241033181291433213837394043424444444445454141

3120763 3-3SECTION 3 SCISSOR ARMSSECTION3SCISSORARMS.FIGURE 3-1. SCISSOR ARMS INSTALLATION - 1532E3 FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV

3-4 3120763SECTION 3 SCISSOR ARMSSECTION3SCISSORARMS0258907 ARM CAPS INSTALLATION Ref. 2/B201 1120503 Cap 16202 Not Used203 0100081 Loctite #454025811

3120763 3-5SECTION 3 SCISSOR ARMSSECTION3SCISSORARMSFIGURE 3-1. SCISSOR ARMS INSTALLATION - 1532E3 (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTI

3-6 3120763SECTION 3 SCISSOR ARMSSECTION3SCISSORARMSFIGURE 3-2. SCISSOR ARMS INSTALLATION - 1932E3

3120763 3-7SECTION 3 SCISSOR ARMSSECTION3SCISSORARMS.FIGURE 3-2. SCISSOR ARMS INSTALLATION - 1932E3FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

3-8 3120763SECTION 3 SCISSOR ARMSSECTION3SCISSORARMS0258908 ARM CAPS INSTALLATION Ref. 3/B201 1120503 1/8” Wall Thickness Arm Tube - Cap 10202 1120518

3120763 3-9SECTION 3 SCISSOR ARMSSECTION3SCISSORARMSFIGURE 3-2. SCISSOR ARMS INSTALLATION - 1932E3 (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTIO

3-10 3120763SECTION 3 SCISSOR ARMSSECTION3SCISSORARMSFIGURE 3-3. SCISSOR ARMS INSTALLATION - 2033E3 265631014833171088223320392137353388933365024481

3120763 3-11SECTION 3 SCISSOR ARMSSECTION3SCISSORARMS.FIGURE 3-3. SCISSOR ARMS INSTALLATION - 2033E3FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV

3120763 1-1SECTION1FRAMESECTION 1 FRAMETABLE OF CONTENTSFIGURE DESCRIPTION PAGE1-1 DRIVE AND STEERING INSTALLATIONS . . . . . . . . . . . . . . . .

3-12 3120763SECTION 3 SCISSOR ARMSSECTION3SCISSORARMS47 4240033 Tie Strap (Not Shown) 348 0681610 Bolt 3/8”-16NC x 1 1/4” 249 0641618 Bolt 3/8”-16NC x

3120763 3-13SECTION 3 SCISSOR ARMSSECTION3SCISSORARMSFIGURE 3-3. SCISSOR ARMS INSTALLATION - 2033E3 (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTI

3-14 3120763SECTION 3 SCISSOR ARMSSECTION3SCISSORARMSFIGURE 3-4. SCISSOR ARMS INSTALLATION - 2046E3 16562411412648111128412747494644411111941175116

3120763 3-15SECTION 3 SCISSOR ARMSSECTION3SCISSORARMS.FIGURE 3-4. SCISSOR ARMS INSTALLATION - 2046E3FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV

3-16 3120763SECTION 3 SCISSOR ARMSSECTION3SCISSORARMS51 0962234 Bushing, Garmax 4— — — — — — — — Kit, Arm Options (Includes Items 1,2,4,5,6 & 8):

3120763 3-17SECTION 3 SCISSOR ARMSSECTION3SCISSORARMSFIGURE 3-4. SCISSOR ARMS INSTALLATION - 2046E3 (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTI

3-18 3120763SECTION 3 SCISSOR ARMSSECTION3SCISSORARMSFIGURE 3-5. SCISSOR ARMS INSTALLATION - 2646E3/2658E3

3120763 3-19SECTION 3 SCISSOR ARMSSECTION3SCISSORARMS.FIGURE 3-5. SCISSOR ARMS INSTALLATION - 2646E3/2658E3FIG & ITEM # PART NUMBER DESCRIPTION Q

3-20 3120763SECTION 3 SCISSOR ARMSSECTION3SCISSORARMS47 4240125 Strap 448 3422485 Pin 249 3340841 Pad, PVC 350 0641618 Bolt 3/8”-16NC x 2 1/4” 251 096

3120763 4-1SECTION4PLATFORMSECTION 4 PLATFORMTABLE OF CONTENTSFIGURE DESCRIPTION PAGE4-1 PLATFORM INSTALLATION - MANUALLY OPERATED EXTENSION . . .

1-2 3120763SECTION 1 FRAMESECTION1FRAMEFIGURE 1-1. DRIVE AND STEERING INSTALLATION 213213112120120127124102109A109101A2021071031081161131141041011

4-2 3120763SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-1. PLATFORM INSTALLATION - MANUALLY OPERATED EXTENSION 25650550678348301101112LOCATEDAT FRAM EMO

3120763 4-3SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-1. PLATFORM INSTALLATION - MANUALLY OPERATED EXTENSIONFIG & ITEM # PART NUMBER DESCRIPTION

4-4 3120763SECTION 4 PLATFORMSECTION4PLATFORM110 VOLT RECEPTACLE INSTALLATIONS - 1532E3/1932E3 (OPTIONAL)Ref.0258267 1532E3/1932E3 (Standard Option) R

3120763 4-5SECTION 4 PLATFORMSECTION4PLATFORM205 (cont’d) Not Available (Export)206 Shield, Weatherproof Cover Options:4060092 (Standard/UL) 14060700

4-6 3120763SECTION 4 PLATFORMSECTION4PLATFORMWORKLIGHTS INSTALLATIONS (OPTIONAL) Ref.0255963 1532E3 Prior to S/N 0200063475 Ref. 50259463 1532E3 S/N 0

3120763 4-7SECTION 4 PLATFORMSECTION4PLATFORM0254171 BUMPER PADS INSTALLATION - 1532E3/1932E3 Ref. A0257398 BUMPER PADS INSTALLATION - 2033E3 Ref. 102

4-8 3120763SECTION 4 PLATFORMSECTION4PLATFORM555 4751400 Flatwasher 1/4” A/R556 3311405 Locknut 1/4”-20NC A/R557 Pad, Bumper Options: (Front) 10940079

3120763 4-9SECTION 4 PLATFORMSECTION4PLATFORM0257665 PERIMETER SWITCHES INSTALLATION (PRIOR TO S/N 0200070220)Ref. 2801 4360215 Switch 4802 0902392 Br

4-10 3120763SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-2.HANDRAILS AND EXTENSION INSTALLATION - STANDARD HAND-RAILS (MANUALLY OPERATED EXTENSION) (153

3120763 4-11SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-2. HANDRAILS AND EXTENSION INSTALLATION - STANDARD HANDRAILS (MANUALLY OPERATED EXTENSION) (15

3120763 1-3SECTION1FRAMESECTION 1 FRAME.FIGURE 1-1. DRIVE AND STEERING INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0258147 DRIVE AN

4-12 3120763SECTION 4 PLATFORMSECTION4PLATFORMPLATFORM EXTENSION LOCK INSTALLATION OPTIONS:Ref.0258969 Prior to S/N 0200104330 Ref.See Note S/N 020010

3120763 4-13SECTION 4 PLATFORMSECTION4PLATFORM407 3534995 Plate, Mounting 1408 3931416 Bolt, Socket Head 1/4”-20NC x 1” 2409 3311401 Nut 1/4”-20NC 241

4-14 3120763SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-3.HANDRAILS AND EXTENSION INSTALLATION - STANDARD HAND-RAILS (MANUALLY OPERATED EXTENSION) (203

3120763 4-15SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-3. HANDRAILS AND EXTENSION INSTALLATION - STANDARD HANDRAILS (MANUALLY OPERATED EXTENSION) (20

4-16 3120763SECTION 4 PLATFORMSECTION4PLATFORMPLATFORM EXTENSION LOCK INSTALLATION OPTIONS:Ref.0258970 2033E3 (Prior to S/N 0200104330) Ref.See Note 2

3120763 4-17SECTION 4 PLATFORMSECTION4PLATFORM404 4460052 Connector, Strain Relief 2405 3900168 Screw, Special 2406 4920140 Lockwire 2407 3534995 Plat

4-18 3120763SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-4.PLATFORM ACCESS INSTALLATION - STANDARD HANDRAILS (MANUALLY OPERATED EXTENSION) (1532E3/1932E

3120763 4-19SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-4. PLATFORM ACCESS INSTALLATION - STANDARD HANDRAILS (MANUALLY OPERATED EXTENSION) (1532E3/193

4-20 3120763SECTION 4 PLATFORMSECTION4PLATFORMPLATFORM ACCESS (DRY WALL GATE) INSTALLATIONS Ref.0258230 Dry Wall Gate - 1532E3/1932E3/2033E3 Ref. 3025

3120763 4-21SECTION 4 PLATFORMSECTION4PLATFORM2902001 Kit, Platform Access - 2046E3 (Includes Items 15,16 & 25)1PLATFORM ACCESS (SWING GATE) INSTA