Jlg 15VPSP (3121822) Parts Manual User Manual

Illustrated Parts ManualModel15VPSP3121822May 29, 2013

1-4 3121822SECTION 1 BASESECTION1BASEMAST SUPPORT INSTALLA

3121822 1-5SECTION1BASESECTION 1 BASEFIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

1-6 3121822SECTION 1 BASESECTION1BASEFIGURE 1-2. REAR DRIV

3121822 1-7SECTION1BASESECTION 1 BASEFIGURE 1-2. REAR DRIVE ASSEMBLY FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0258718 REAR DRIVE ASSEMBLY

1-8 3121822SECTION 1 BASESECTION1BASE109 7016688 Sprocket

3121822 1-9SECTION1BASESECTION 1 BASEFIGURE 1-2. REAR DRIVE ASSEMBLY (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

1-10 3121822SECTION 1 BASESECTION1BASEFIGURE 1-3. DRIVE MO

3121822 1-11SECTION1BASESECTION 1 BASEFIGURE 1-3. DRIVE MOTOR ASSEMBLY FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.3160234 DRIVE MOTOR ASSEMB

1-12 3121822SECTION 1 BASESECTION1BASEFIGURE 1-4. JLG POTH

3121822 1-13SECTION1BASESECTION 1 BASEFIGURE 1-4. JLG POTHOLE PROTECTION INSTALLATION FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0257490 JLG

1-14 3121822SECTION 1 BASESECTION1BASEFIGURE 1-4. JLG POT

3121822 2-1SECTION2CONTROLSSECTION 2 CONTROLSTABLE OF CONTENTSFIGURE DESCRIPTION PAGE2-1 GROUND CONTROL/POWER PACK INSTALLATIONS. . . . . . . . . . .

2-2 3121822SECTION 2 CONTROLSSECTION2CONTROLSFIGURE 2-1. GROU

3121822 2-3SECTION 2 CONTROLSSECTION2CONTROLS.FIGURE 2-1. GROUND CONTROL/POWER PACK INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.02

2-4 3121822SECTION 2 CONTROLSSECTION2CONTROLSPOWER PACK INSTA

3121822 2-5SECTION 2 CONTROLSSECTION2CONTROLSFIGURE 2-1. GROUND CONTROL/POWER PACK INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

2-6 3121822SECTION 2 CONTROLSSECTION2CONTROLSFIGURE 2-2. PLAT

3121822 2-7SECTION 2 CONTROLSSECTION2CONTROLS.FIGURE 2-2. PLATFORM CONTROLS AND CABLES INSTALLATIONS FIG & ITEM # PART NUMBER DESCRIPTION QTY. R

2-8 3121822SECTION 2 CONTROLSSECTION2CONTROLSFIGURE 2-3. BATT

3121822 2-9SECTION 2 CONTROLSSECTION2CONTROLS.FIGURE 2-3. BATTERY CHARGER ASSEMBLY FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.BATTERY CHARGER

REVISION LOG3121822 ASeptember 5, 2000 - Original Issue Of ManualMarch 27, 2003 - Revised (Manual edited to 0010566 Revision 22)December 20, 2006 - Re

2-10 3121822SECTION 2 CONTROLSSECTION2CONTROLSFIGURE 2-4. PUM

3121822 2-11SECTION 2 CONTROLSSECTION2CONTROLS.FIGURE 2-4. PUMP/MOTOR/TANK ASSEMBLY FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.3600254 PUMP/M

2-12 3121822SECTION 2 CONTROLSSECTION2CONTROLSFIGURE 2-5. CON

3121822 2-13SECTION 2 CONTROLSSECTION2CONTROLS.FIGURE 2-5. CONTROL BOX ASSEMBLY FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.1600304 CONTROL BO

2-14 3121822SECTION 2 CONTROLSSECTION2CONTROLSFIGURE 2-5. CO

3121822 3-1SECTION3MASTSECTION 3 MASTTABLE OF CONTENTSFIGURE DESCRIPTION PAGE3-1 MAST ASSEMBLY - 15VPSP . . . . . . . . . . . . . . . . . . . . . . .

3-2 3121822SECTION 3 MASTSECTION3MASTFIGURE 3-1. MAST ASSEM

3121822 3-3SECTION 3 MASTSECTION3MAST.FIGURE 3-1. MAST ASSEMBLY - 15VPSP FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0801211 MAST ASSEMBLY -

3-4 3121822SECTION 3 MASTSECTION3MAST45 3580268 Sheave Asse

3121822 3-5SECTION 3 MASTSECTION3MAST87 4070988 Shim, Slide Pad (S/N 03617 to Present) 288 4070989 Shim, Slide Pad (S/N 03617 to Present) 289 4070990

REVISION LOGB 3121822

3-6 3121822SECTION 3 MASTSECTION3MAST311 4751500 Flatwasher

3121822 3-7SECTION 3 MASTSECTION3MASTFIGURE 3-1. MAST ASSEMBLY - 15VPSP (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

3-8 3121822SECTION 3 MASTSECTION3MASTFIGURE 3-2. MAST MOUNT

3121822 3-9SECTION 3 MASTSECTION3MAST.FIGURE 3-2. MAST MOUNTING COMPONENTS FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0258448 OPTIONAL CRANE

3-10 3121822SECTION 3 MASTSECTION3MASTFIGURE 3-2. MAST MOU

3121822 4-1SECTION4PLATFORMSECTION 4 PLATFORMTABLE OF CONTENTSFIGURE DESCRIPTION PAGE4-1 PLATFORM INSTALLATION (FOLD-DOWN SIDE RAILS) . . . . . . .

4-2 3121822SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-1.PLATFORM

3121822 4-3SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-1. PLATFORM INSTALLATION (FOLD DOWN SIDE RAILS) FIG & ITEM # PART NUMBER DESCRIPTION QTY

4-4 3121822SECTION 4 PLATFORMSECTION4PLATFORM205 4711600 Flatwas

3121822 4-5SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-1. PLATFORM INSTALLATION (FOLD DOWN SIDE RAILS) (CONTINUED)FIG & ITEM # PART NUMBER DESC

3121822 iTABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.SECTION 1 - BASE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-6 3121822SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-2.PLATFORM

3121822 4-7SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-2. PLATFORM INSTALLATION (FIXED SIDE RAILS) FIG & ITEM # PART NUMBER DESCRIPTION QTY. RE

4-8 3121822SECTION 4 PLATFORMSECTION4PLATFORM212 1704981 Decal -

3121822 4-9SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-2. PLATFORM INSTALLATION (FIXED SIDE RAILS) (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPT

4-10 3121822SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-3.PLATFOR

3121822 4-11SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-3. PLATFORM INSTALLATION (QUICK CHANGE GULLWING) FIG & ITEM # PART NUMBER DESCRIPTION Q

4-12 3121822SECTION 4 PLATFORMSECTION4PLATFORM135 1380132 Clip,

3121822 4-13SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-3. PLATFORM INSTALLATION (QUICK CHANGE GULLWING) (CONTINUED)FIG & ITEM # PART NUMBER DE

4-14 3121822SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-4.PLATFOR

3121822 4-15SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-4. PLATFORM INSTALLATION (QUICK CHANGE MOLDED) FIG & ITEM # PART NUMBER DESCRIPTION QTY

ii 3121822FIGURE NO. TITLE PAGE NO.TABLE OF CONTENTS

4-16 3121822SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-4. PLATF

3121822 5-1SECTION5CYLINDERSECTION 5 CYLINDERTABLE OF CONTENTSFIGURE DESCRIPTION PAGE5-1 LIFT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . .

5-2 3121822SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-1.LIF

3121822 5-3SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-1. LIFT CYLINDER ASSEMBLY FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.LIFT CYLINDER AS

5-4 3121822SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-1. L

3121822 6-1SECTION6HYDRAULICSECTION 6 HYDRAULICTABLE OF CONTENTSFIGURE DESCRIPTION PAGE6-1 HYDRAULIC DIAGRAM (PRIOR TO S/N 03620) . . . . . . . .

6-2 3121822SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-1.HY

3121822 6-3SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-1. HYDRAULIC DIAGRAM FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.02597742792403HYDRA

6-4 3121822SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-2. H

3121822 6-5SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-2. HYDRAULIC DIAGRAM (S/N 03620 TO PRESENT) FIG & ITEM # PART NUMBER DESCRIPTION QTY.

3121822 1-1SECTION1BASESECTION 1 BASETABLE OF CONTENTSFIGURE DESCRIPTION PAGE1-1 BASE MOUNTED COMPONENTS INSTALLATION. . . . . . . . . . . . . . . .

6-6 3121822SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-2.

3121822 7-1SECTION7ELECTRICALSECTION 7 ELECTRICALTABLE OF CONTENTSFIGURE DESCRIPTION PAGE7-1 ELECTRICAL SCHEMATIC (PRIOR TO S/N 03620. . . . . . .

7-2 3121822SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-1.ELECTRICAL SCHEMATIC (PRIOR TO S/N 03620)

3121822 7-3SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-2.ELECTRICAL SCHEMATIC (S/N 03620 TO PRESENT)

7-4 3121822SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-3. ELECTRICAL COMPONENTS INSTALLATION TO PUMPMOTOR SOLENOIDTO BATTERY T

3121822 7-5SECTION 7 ELECTRICALSECTION7ELECTRICAL+TOBATTERYTERMINALTOBATTERYTERMINALMOTOR/BRAKEASSEMBLY(RIGHT SIDE)MOTOR/BRAKEASSEMBLY(LEFT SIDE)MA

7-6 3121822SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-3. ELECTRICAL COMPONENTS INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.E

3121822 7-7SECTION 7 ELECTRICALSECTION7ELECTRICAL19 4240032 Strap, Tie (Not Shown) 620 4240033 Strap, Tie (Not Shown) 4STANDARD HARNESS ASSEMBLIES

7-8 3121822SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-3. ELECTRICAL COMPONENTS INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

3121822 8-1SECTION8DECALSSECTION 8 DECALSTABLE OF CONTENTSFIGURE DESCRIPTION PAGE8-1 DECALS INSTALLATION . . . . . . . . . . . . . . . . . .

1-2 3121822SECTION 1 BASESECTION1BASEFIGURE 1-1. BASE MOUN

8-2 3121822SECTION 8 DECALSSECTION8DECALSFIGURE 8-1.DECA

3121822 8-3SECTION 8 DECALSSECTION8DECALSFIGURE 8-1. DECALS INSTALLATION FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0270637 DECAL INSTALLAT

8-4 3121822SECTION 8 DECALSSECTION8DECALSFIGURE 8-1. DE

3121822 9-1SECTION9RECOMMENDEDSERVICEPARTSSTOCKSECTION 9 RECOMMENDED SERVICE PARTS STOCKVPSP SERIESThe following list will service fleets of machin

9-2 3121822SECTION 9 RECOMMENDED SERVICE PARTS SECTION9RECO

3121822 10-1SECTION10SPECIALOPTIONSSECTION 10 SPECIAL OPTIONSNote: This list is to accommodate machines ordered with special equipment. Options may

10-2

PagePart Number PagePart Number PagePart NumberPagePart Number3121822 11-1SECTION 11 PART NUMBER INDEX0100011 1-3, 1-7, 1-13, 3-3, 4-3, 4-7, 4-11, 4

PagePart Number PagePart Number PagePart NumberPagePart Number11-2 3121822SECTION 11 PART NUMBER INDEX3340845 ... 3-333408

PagePart Number PagePart Number PagePart NumberPagePart Number3121822 11-3SECTION 11 PART NUMBER INDEX4922492 ... 7-649226

3121822 1-3SECTION1BASESECTION 1 BASE.FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.BASE ASSEM

PagePart Number PagePart Number PagePart NumberPagePart Number11-4 3121822SECTION 11 PART NUMBER INDEX

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