Jlg 20VP (3120850) Parts Manual User Manual

Illustrated Parts ManualModel10VP15VP20VP3120850April 29, 2011

1-4 3120850SECTION 1 BASESECTION1BASE23 Options: A/R2860026

7-4 3120850SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-2. HARNESS AND CABLES INSTALLATION

3120850 7-5SECTION 7 ELECTRICALSECTION7ELECTRICAL+TOBATTERYTERMINALTOBATTERYTERMINALMOTOR/BRAKEASSEMBLY(RIGHT SIDE)MOTOR/BRAKEASSEMBLY(LEFT SIDE)MAIN

7-6 3120850SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-2. HARNESS AND CABLES INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.4932960

3120850 7-7SECTION 7 ELECTRICALSECTION7ELECTRICAL100 PLATFORM CONSOLE HARNESS ASSEMBLIES Ref.4922027 10VP (Prior to S/N 02445) Ref. 14922201 10VP (S/

7-8 3120850SECTION 7 ELECTRICALSECTION7ELECTRICALTOOLS Ref.401 7002821 Crimper (For Wire to Pin/Socket Connections) 1402 7002830 Extractor (For Remova

3120850 8-1SECTION8DECALSSECTION 8 DECALSTABLE OF CONTENTSFIGURE DESCRIPTION PAGE8-1 DECALS INSTALLATION . . . . . . . . . . . . . . . . . . .

8-2 3120850SECTION 8 DECALSSECTION8DECALSFIGURE 8-1.DECALS

3120850 8-3SECTION 8 DECALSSECTION8DECALSFIGURE 8-1. DECALS INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.DECAL INSTALLATIONS Ref.025

8-4 3120850SECTION 8 DECALSSECTION8DECALS8 Decal - Operatio

3120850 8-5SECTION 8 DECALSSECTION8DECALS24 Decal - Control Box Location Options: 11703684 Australian & UK1703722 Dutch1703719 French1703718 Germa

3120850 1-5SECTION1BASESECTION 1 BASE1060658 BRAKE CABLE ASSEMBLY Ref. 3/C201 0641528 Bolt 5/16”-18NC x 3 1/2” 1202 3311501 Nut 5/16”-18NC 1203 416016

8-6 3120850SECTION 8 DECALSSECTION8DECALSOPTIONAL DECALS IN

3120850 9-1SECTION9RECOMMENDEDSERVICEPARTSSTOCKSECTION 9 RECOMMENDED SERVICE PARTS STOCK10VP/15VP/20VPThe following list will service fleets of machin

9-2 3120850SECTION 9 RECOMMENDED SERVICE PARTS SECTION9RECOMME

3120850 10-1SECTION10SPECIALOPTIONSSECTION 10 SPECIAL OPTIONSNote: This list is to accomodate machines ordered with special equipment. Options may not

10-2

PagePart Number PagePart Number PagePart NumberPagePart Number3120850 11-1SECTION 11 PART NUMBER INDEX0080229 ... 10-10100011

PagePart Number PagePart Number PagePart NumberPagePart Number11-2 3120850SECTION 11 PART NUMBER INDEX1703046 ... 8-41703047

PagePart Number PagePart Number PagePart NumberPagePart Number3120850 11-3SECTION 11 PART NUMBER INDEX3900248 ... 1-53900249

PagePart Number PagePart Number PagePart NumberPagePart Number11-4 3120850SECTION 11 PART NUMBER INDEX7013758 ... 2-157013759

1-6 3120850SECTION 1 BASESECTION1BASEFIGURE 1-2. REAR DRIVE

Corporate OfficeJLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USA (717) 485-5161 (717) 485-6417JLG Worldwide LocationsJLG Industries (Au

3120850 1-7SECTION1BASESECTION 1 BASEFIGURE 1-2. REAR DRIVE ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.REAR DRIVE ASSEMBLY OPTIONS: Re

1-8 3120850SECTION 1 BASESECTION1BASE1400126 TORQUE LIMITER

3120850 1-9SECTION1BASESECTION 1 BASEFIGURE 1-2. REAR DRIVE ASSEMBLY (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

1-10 3120850SECTION 1 BASESECTION1BASEFIGURE 1-3. WHEEL DRI

3120850 1-11SECTION1BASESECTION 1 BASEFIGURE 1-3. WHEEL DRIVE MOTOR ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.DRIVE MOTOR ASSEMBLY OP

1-12 3120850SECTION 1 BASESECTION1BASEFIGURE 1-4. JLG POTHO

3120850 1-13SECTION1BASESECTION 1 BASEFIGURE 1-4. JLG POTHOLE PROTECTION INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0257490 JLG PO

1-14 3120850SECTION 1 BASESECTION1BASEFIGURE 1-4. JLG POTH

3120850 2-1SECTION2CONTROLSSECTION 2 CONTROLSTABLE OF CONTENTSFIGURE DESCRIPTION PAGE2-1 GROUND CONTROL/POWER PACK INSTALLATIONS. . . . . . . . . . .

2-2 3120850SECTION 2 CONTROLSSECTION2CONTROLSFIGURE 2-1. GROUN

3120850 2-3SECTION 2 CONTROLSSECTION2CONTROLS.FIGURE 2-1. GROUND CONTROL/POWER PACK INSTALLATIONSFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.02

2-4 3120850SECTION 2 CONTROLSSECTION2CONTROLS25 0630504 Bolt,

3120850 2-5SECTION 2 CONTROLSSECTION2CONTROLSFIGURE 2-1. GROUND CONTROL/POWER PACK INSTALLATIONSFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

2-6 3120850SECTION 2 CONTROLSSECTION2CONTROLSFIGURE 2-2. PLATF

3120850 2-7SECTION 2 CONTROLSSECTION2CONTROLS.FIGURE 2-2. PLATFORM CONTROLS AND CABLES INSTALLATIONSFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV

2-8 3120850SECTION 2 CONTROLSSECTION2CONTROLS28 Supply Locally

3120850 2-9SECTION 2 CONTROLSSECTION2CONTROLSFIGURE 2-2. PLATFORM CONTROLS AND CABLES INSTALLATIONS (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTI

REVISION LOG3120850 ANote: This manual for use with VP Models built serial number 0130001711 to Present. For machines with serial numbers priorto 0130

2-10 3120850SECTION 2 CONTROLSSECTION2CONTROLSFIGURE 2-3. BATT

3120850 2-11SECTION 2 CONTROLSSECTION2CONTROLS.FIGURE 2-3. BATTERY CHARGER ASSEMBLIES (EUROPE AND AUSTRALIAN)FIG & ITEM # PART NUMBER DESCRIPTION

2-12 3120850SECTION 2 CONTROLSSECTION2CONTROLSFIGURE 2-4. BATT

3120850 2-13SECTION 2 CONTROLSSECTION2CONTROLS.FIGURE 2-4. BATTERY CHARGER ASSEMBLY (UK ONLY)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.BATTER

2-14 3120850SECTION 2 CONTROLSSECTION2CONTROLSFIGURE 2-5. PUMP

3120850 2-15SECTION 2 CONTROLSSECTION2CONTROLS.FIGURE 2-5. PUMP/MOTOR/TANK ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.PUMP/MOTOR/TANK

2-16 3120850SECTION 2 CONTROLSSECTION2CONTROLSFIGURE 2-6. CONT

3120850 2-17SECTION 2 CONTROLSSECTION2CONTROLS.FIGURE 2-6. CONTROL BOX ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.CONTROL BOX ASSEMBLI

2-18 3120850SECTION 2 CONTROLSSECTION2CONTROLSFIGURE 2-7. OPTI

3120850 2-19SECTION 2 CONTROLSSECTION2CONTROLS.FIGURE 2-7. OPTION INSTALLATIONSFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0256541 HOURMETER IN

REVISION LOGB 3120850

2-20 3120850SECTION 2 CONTROLSSECTION2CONTROLS0256546 BEACON L

3120850 3-1SECTION3MASTSECTION 3 MASTTABLE OF CONTENTSFIGURE DESCRIPTION PAGE3-1 MAST ASSEMBLY - 10VP . . . . . . . . . . . . . . . . . . . . . . . .

3-2 3120850SECTION 3 MASTSECTION3MASTFIGURE 3-1. MAST ASSEMB

3120850 3-3SECTION 3 MASTSECTION3MAST.FIGURE 3-1. MAST ASSEMBLY - 10VP FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0801120 MAST ASSEMBLY - 10VP

3-4 3120850SECTION 3 MASTSECTION3MAST46 1060541 Cable, Seque

3120850 3-5SECTION 3 MASTSECTION3MASTFIGURE 3-1. MAST ASSEMBLY - 10VP (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

3-6 3120850SECTION 3 MASTSECTION3MASTFIGURE 3-2. MAST ASSEMB

3120850 3-7SECTION 3 MASTSECTION3MAST.FIGURE 3-2. MAST ASSEMBLY - 15VPFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0801115 MAST ASSEMBLY - 15VP

3-8 3120850SECTION 3 MASTSECTION3MAST43 - 45 Not Used46 1060

3120850 3-9SECTION 3 MASTSECTION3MAST1260325 CHAIN ASSEMBLY - #444 Ref. 1/B201 0561149 Block, Chain Attach 1202 1260298 Chain131in/1.68m203 3422346 Pi

3120850 iFIGURE NO. TITLE PAGE NO.TABLE OF CONTENTSSECTION 1 - BASE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-10 3120850SECTION 3 MASTSECTION3MASTFIGURE 3-3. MAST ASSEM

3120850 3-11SECTION 3 MASTSECTION3MAST.FIGURE 3-3. MAST ASSEMBLY - 20VPFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0801113 MAST ASSEMBLY - 20VP

3-12 3120850SECTION 3 MASTSECTION3MAST37 0902042 Bracket, Pu

3120850 3-13SECTION 3 MASTSECTION3MAST1260324 CHAIN ASSEMBLY - #466 (PRIOR TO S/N 03528) Ref. 1/B101 0561153 Block, Chain Attach 1102 1260299 Chain55i

3-14 3120850SECTION 3 MASTSECTION3MAST1260367 CHAIN ASSEMBLY

3120850 3-15SECTION 3 MASTSECTION3MASTFIGURE 3-3. MAST ASSEMBLY - 20VP (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

3-16 3120850SECTION 3 MASTSECTION3MASTFIGURE 3-4. MAST MOUNT

3120850 3-17SECTION 3 MASTSECTION3MAST.FIGURE 3-4. MAST MOUNTED COMPONENTSFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0257648 OPTIONAL CRANE HO

3-18 3120850SECTION 3 MASTSECTION3MASTFIGURE 3-4. MAST MOUN

3120850 4-1SECTION4PLATFORMSECTION 4 PLATFORMTABLE OF CONTENTSFIGURE DESCRIPTION PAGE4-1 MOLDED PLATFORM INSTALLATION (Prior to S/N 02370) . . . . . .

ii 3120850TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO.SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . .

4-2 3120850SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-1.MOLDED PLAT

3120850 4-3SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-1. MOLDED PLATFORM INSTALLATION (PRIOR TO S/N 02370)FIG & ITEM # PART NUMBER DESCRIPTION QT

4-4 3120850SECTION 4 PLATFORMSECTION4PLATFORM128 3300151 Nut, Acorn

3120850 4-5SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-1. MOLDED PLATFORM INSTALLATION (PRIOR TO S/N 02370) (CONTINUED)FIG & ITEM # PART NUMBER DE

4-6 3120850SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-2.MOLDED PLAT

3120850 4-7SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-2. MOLDED PLATFORM INSTALLATION (S/N 02370 TO PRESENT)FIG & ITEM # PART NUMBER DESCRIPTION

4-8 3120850SECTION 4 PLATFORMSECTION4PLATFORM128 3300151 Nut, Acorn

3120850 4-9SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-2. MOLDED PLATFORM INSTALLATION (S/N 02370 TO PRESENT) (CONTINUED)FIG & ITEM # PART NUMBER

4-10 3120850SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-3.QUICK-CHAN

3120850 4-11SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-3. QUICK-CHANGE PLATFORM INSTALLATION WITH SLIDE RAIL ENTRYFIG & ITEM # PART NUMBER DESCRI

3120850 1-1SECTION1BASESECTION 1 BASETABLE OF CONTENTSFIGURE DESCRIPTION PAGE1-1 BASE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-12 3120850SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-4.QUICK-CHAN

3120850 4-13SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-4. QUICK-CHANGE PLATFORM INSTALLATION WITH GULLWING GATE (PRIOR TO S/N 02256)FIG & ITEM #

4-14 3120850SECTION 4 PLATFORMSECTION4PLATFORM115 4420039 Tape, Non

3120850 4-15SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-4. QUICK-CHANGE PLATFORM INSTALLATION WITH GULLWING GATE (PRIOR TO S/N 02256) (CONTINUED)FIG &

4-16 3120850SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-5.QUICK-CHAN

3120850 4-17SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-5. QUICK-CHANGE PLATFORM INSTALLATION WITH GULLWING GATE (S/N 02256 TO PRESENT)FIG & ITEM

4-18 3120850SECTION 4 PLATFORMSECTION4PLATFORM114 0721006 Bolt 1/4”

3120850 4-19SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-5. QUICK-CHANGE PLATFORM INSTALLATION WITH GULLWING GATE (S/N 02256 TO PRESENT) (CONTINUED)FIG

4-20 3120850SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-6.QUICK-CHAN

3120850 4-21SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-6. QUICK-CHANGE PLATFORM INSTALLATION WITH EXTENSION (PRIOR TO S/N 02256)FIG & ITEM # PART

1-2 3120850SECTION 1 BASESECTION1BASEFIGURE 1-1. BASE ASSEM

4-22 3120850SECTION 4 PLATFORMSECTION4PLATFORM129 4160165 Spring, G

3120850 4-23SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-6. QUICK-CHANGE PLATFORM INSTALLATION WITH EXTENSION (PRIOR TO S/N 02256) (CONTINUED)FIG &

4-24 3120850SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-7.QUICK-CHAN

3120850 4-25SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-7. QUICK-CHANGE PLATFORM INSTALLATION WITH EXTENSION (S/N 02256 TO PRESENT)FIG & ITEM # PA

4-26 3120850SECTION 4 PLATFORMSECTION4PLATFORM128 Decal - JLG Optio

3120850 4-27SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-7. QUICK-CHANGE PLATFORM INSTALLATION WITH EXTENSION (S/N 02256 TO PRESENT) (CONTINUED)FIG &am

4-28 3120850SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-8.OPTIONAL P

3120850 4-29SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-8. OPTIONAL PLATFORM COMPONENTS INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

4-30 3120850SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-8. OPTIONAL

3120850 5-1SECTION5CYLINDERSECTION 5 CYLINDERTABLE OF CONTENTSFIGURE DESCRIPTION PAGE5-1 LIFT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . .

3120850 1-3SECTION1BASESECTION 1 BASE.FIGURE 1-1. BASE ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.BASE ASSEMBLY OPTIONS: Ref.0257235 1

5-2 3120850SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-1.LIFT C

3120850 5-3SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-1. LIFT CYLINDER ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.1683554 LIFT CYLINDE

5-4 3120850SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-1. LIFT

3120850 6-1SECTION6HYDRAULICSECTION 6 HYDRAULICTABLE OF CONTENTSFIGURE DESCRIPTION PAGE6-1 HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . .

6-2 3120850SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-1.HYDRA

3120850 6-3SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-1. HYDRAULIC DIAGRAMFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.HYDRAULIC DIAGRAM OPTIO

6-4 3120850SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-1. HYD

3120850 7-1SECTION7ELECTRICALSECTION 7 ELECTRICALTABLE OF CONTENTSFIGURE DESCRIPTION PAGE7-1 ELECTRICAL SCHEMATIC . . . . . . . . . . . . . . . . . .

7-2 3120850SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-1.ELECTRICAL SCHEMATIC

3120850 7-3SECTION 7 ELECTRICALSECTION7ELECTRICAL This Page Intentionally Left Blank