Jlg 45e ANSI Parts Manual User Manual

Illustrated Parts ManualModels30e35e/n35e40e/n40e45eP/N3120744October 4, 2012

1-4 3120744SECTION 1 FRAME SECTION1FRAME2780186 HUB ASSEMBLY (ORIGINAL EQUIPMENT) Ref. C1001139010 HUB ASSEMBLY (SERVICE REPLACEMENT) Ref. ANote: Orig

3-12 3120744SECTION 3 BOOM SECTION3BOOM16 3422180 Pin, Pivot 117 4844467 Boom Rest Weldment 118 0561076 Block, Boom Rest 119 3841203 Keeper, Pin - 1/2

3120744 3-13 SECTION3BOOMSECTION 3 BOOMFIGURE 3-3. BOOMS INSTALLATION - MODELS 40ELECTRIC AND 45ELECTRIC (CONTINUED)FIG & ITEM # PART NUMBER DESC

3-14 3120744SECTION 3 BOOM SECTION3BOOMFIGURE 3-4. LIMIT SWITCHES, CABLES AND CLAMPS INSTALLATION - MODEL 40electric AND 45electric

3120744 3-15 SECTION3BOOMSECTION 3 BOOMFIGURE 3-4. LIMIT SWITCHES, CABLES AND CLAMPS INSTALLATION - MODEL 40ELECTRIC AND 45ELECTRICFIG & ITEM # P

3-16 3120744SECTION 3 BOOM SECTION3BOOM32 1320195 Cover, Clamp 133 1320199 Clamp 134 0641520 Bolt 5/16"-18NC x 2 1/2" 135 3311505 Locknut 5/

3120744 3-17 SECTION3BOOMSECTION 3 BOOMFIGURE 3-4. LIMIT SWITCHES, CABLES AND CLAMPS INSTALLATION - MODEL 40ELECTRIC AND 45ELECTRIC (CONTINUED)FIG &a

3-18 3120744SECTION 3 BOOM SECTION3BOOMFIGURE 3-5. UPPER BOOM COMPONENTS ASSEMBLY - MODELS 35electric, 40electric AND 45electric

3120744 3-19 SECTION3BOOMSECTION 3 BOOMFIGURE 3-5. UPPER BOOM COMPONENTS ASSEMBLY - MODELS 35ELECTRIC, 40ELECTRIC AND 45ELECTRICFIG & ITEM # PART

3-20 3120744SECTION 3 BOOM SECTION3BOOM26 Holder, Wear Pad Options (Base Front Left Side): 1Use 1220038 Prior to S/N 35014 (was p/n 4844383) 21220038

3120744 4-1 SECTION4PLATFORMSSECTION 4 PLATFORMSTABLE OF CONTENTSFIGURE DESCRIPTION PAGE4-1 Platform And Components Installation - Model 30electric .

3120744 1-5 SECTION1 FRAMESECTION 1 FRAMEFIGURE 1-1. FRAME AND STEERING INSTALLATION - MODEL 30ELECTRIC (CONTINUED)FIG & ITEM # PART NUMBER DESCR

4-2 3120744SECTION 4 PLATFORMS SECTION4PLATFORMSFIGURE 4-1. PLATFORM AND COMPONENTS INSTALLATION - MODEL 30electric

3120744 4-3 SECTION4PLATFORMSSECTION 4 PLATFORMSFIGURE 4-1. PLATFORM AND COMPONENTS INSTALLATION - MODEL 30ELECTRICFIG & ITEM # PART NUMBER DESCR

4-4 3120744SECTION 4 PLATFORMS SECTION4PLATFORMS0252358 OPTIONAL 110VAC RECEPTACLE INSTALLATION Ref. F301 0860038 Box, Switch 1302 4460347 Receptacle,

3120744 4-5 SECTION4PLATFORMSSECTION 4 PLATFORMSFIGURE 4-1. PLATFORM AND COMPONENTS INSTALLATION - MODEL 30ELECTRIC FIG & ITEM # PART NUMBER DESC

4-6 3120744SECTION 4 PLATFORMS SECTION4PLATFORMSFIGURE 4-2. PLATFORM AND COMPONENTS INSTALLATION - MODEL 35electric, 40electric AND 45electric

3120744 4-7 SECTION4PLATFORMSSECTION 4 PLATFORMSFIGURE 4-2. PLATFORM AND COMPONENTS INSTALLATION - MODEL 35ELECTRIC, 40ELECTRIC AND 45ELECTRICFIG &am

4-8 3120744SECTION 4 PLATFORMS SECTION4PLATFORMS38 0100011 Loctite #242 (Not Shown) A/R39 1320159 Clamp, Hose 140 0641610 Bolt 3/8"-16NC x 1 1/4&

3120744 4-9 SECTION4PLATFORMSSECTION 4 PLATFORMS203 0641408 Bolt 1/4"-20NC x 1" 3204 3311401 Nut 1/4"-20NC 3205 4751400 Flatwasher 1/4&

4-10 3120744SECTION 4 PLATFORMS SECTION4PLATFORMS403 3311405 Locknut 1/4"-20NC 4404 4711400 Flatwasher 1/4" Narrow 4405 2920095 Floodlight 2

3120744 4-11 SECTION4PLATFORMSSECTION 4 PLATFORMSFIGURE 4-2. PLATFORM AND COMPONENTS INSTALLATION - MODEL 35ELECTRIC, 40ELECTRIC AND 45ELECTRIC (CONT

1-6 3120744SECTION 1 FRAME SECTION1FRAMEFIGURE 1-2. FRAME AND STEERING INSTALLATIONS - MODELS 35electric, 40electric & 45electric

4-12 3120744SECTION 4 PLATFORMS SECTION4PLATFORMSFIGURE 4-3. ROTATOR MOTOR/PUMP/TANK ASSEMBLY

3120744 4-13 SECTION4PLATFORMSSECTION 4 PLATFORMSFIGURE 4-3. ROTATOR MOTOR/PUMP/TANK ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.360020

4-14 3120744SECTION 4 PLATFORMS SECTION4PLATFORMSFIGURE 4-4. PLATFORM CONSOLE ASSEMBLY

3120744 4-15 SECTION4PLATFORMSSECTION 4 PLATFORMSFIGURE 4-4. PLATFORM CONSOLE ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.PLATFORM CONS

4-16 3120744SECTION 4 PLATFORMS SECTION4PLATFORMS10 Block, Contact Options: 14360282 Prior to S/N 470454360476 S/N 47045 to Present11 2920120 Light, I

3120744 4-17 SECTION4PLATFORMSSECTION 4 PLATFORMS50 1704260 Decal - EMS (S/N 47045 to Present) 1OPTIONAL TILT ALARM KIT (OPTIONAL)2901216 30electric R

4-18 3120744SECTION 4 PLATFORMS SECTION4PLATFORMSFIGURE 4-5. CONTROL ASSEMBLY (DRIVE/STEER)

3120744 4-19 SECTION4PLATFORMSSECTION 4 PLATFORMSFIGURE 4-5. CONTROL ASSEMBLY (DRIVE/STEER)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.1600175

4-20 3120744SECTION 4 PLATFORMS SECTION4PLATFORMSFIGURE 4-5. CONTROL ASSEMBLY (DRIVE/STEER) (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY.

3120744 5-1 SECTION5CYLINDERSECTION 5 CYLINDERTABLE OF CONTENTSFIGURE DESCRIPTION PAGE5-1 Lift Cylinder Assembly - Model 30electric . . . . . . . . .

3120744 1-7 SECTION1 FRAMESECTION 1 FRAMEFIGURE 1-2. FRAME AND STEERING INSTALLATIONS - MODELS 35ELECTRIC, 40ELECTRIC & 45ELECTRIC FIG & ITE

5-2 3120744SECTION 5 CYLINDER SECTION5CYLINDERFIGURE 5-1. LIFT CYLINDER ASSEMBLY - MODEL 30electric

3120744 5-3 SECTION5CYLINDERSECTION 5 CYLINDERFIGURE 5-1. LIFT CYLINDER ASSEMBLY - MODEL 30ELECTRICFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

5-4 3120744SECTION 5 CYLINDER SECTION5CYLINDERFIGURE 5-2. UPPER LIFT CYLINDER ASSEMBLIES - MODELS 35electric, 40electric AND 45electric

3120744 5-5 SECTION5CYLINDERSECTION 5 CYLINDERFIGURE 5-2. UPPER LIFT CYLINDER ASSEMBLIES - MODELS 35ELECTRIC, 40ELECTRIC AND 45ELECTRICFIG & ITEM

5-6 3120744SECTION 5 CYLINDER SECTION5CYLINDER7 (cont’d) 35electric4740394 1682958 Cylinder (Prior to S/N 29899)Not Required 1683509 Cylinder (S/N 298

3120744 5-7 SECTION5CYLINDERSECTION 5 CYLINDERFIGURE 5-2. UPPER LIFT CYLINDER ASSEMBLIES - MODELS 35ELECTRIC, 40ELECTRIC AND 45ELECTRIC (CONTINUED)FI

5-8 3120744SECTION 5 CYLINDER SECTION5CYLINDERFIGURE 5-3. MID LIFT CYLINDER ASSEMBLIES - MODELS 40electric AND 45electric

3120744 5-9 SECTION5CYLINDERSECTION 5 CYLINDERFIGURE 5-3. MID LIFT CYLINDER ASSEMBLIES - MODELS 40ELECTRIC AND 45ELECTRICFIG & ITEM # PART NUMBER

5-10 3120744SECTION 5 CYLINDER SECTION5CYLINDER17 Kit Ring, Wear 118 Kit O-Ring 119 Kit Seal, Rod 120 Kit Wiper Rod 121 0100011 Loctite #242 A/R22 010

3120744 5-11 SECTION5CYLINDERSECTION 5 CYLINDERFIGURE 5-3. MID LIFT CYLINDER ASSEMBLIES - MODELS 40ELECTRIC AND 45ELECTRIC (CONTINUED)FIG & ITEM

1-8 3120744SECTION 1 FRAME SECTION1FRAME17 3450506 Pin, Cotter 218 3780182 O-Ring 419 0641510 Bolt 5/16"-18NC x 1 1/4" 120 4751500 Flatwashe

5-12 3120744SECTION 5 CYLINDER SECTION5CYLINDERFIGURE 5-4. LOWER LIFT CYLINDER ASSEMBLIES - MODELS 35electric, 40electric AND 45electric

3120744 5-13 SECTION5CYLINDERSECTION 5 CYLINDERFIGURE 5-4. LOWER LIFT CYLINDER ASSEMBLIES - MODELS 35ELECTRIC, 40ELECTRIC AND 45ELECTRICFIG & ITE

5-14 3120744SECTION 5 CYLINDER SECTION5CYLINDER10 Cartridge, Holding Valve Options: 140/45electric4640816 Cartridge, Holding Valve 12900770 Seal Kit -

3120744 5-15 SECTION5CYLINDERSECTION 5 CYLINDERFIGURE 5-4. LOWER LIFT CYLINDER ASSEMBLIES - MODELS 35ELECTRIC, 40ELECTRIC AND 45ELECTRIC (CONTINUED)F

5-16 3120744SECTION 5 CYLINDER SECTION5CYLINDERFIGURE 5-5. MASTER CYLINDER ASSEMBLY - MODELS 35electric, 40electric AND 45electric

3120744 5-17 SECTION5CYLINDERSECTION 5 CYLINDERFIGURE 5-5. MASTER CYLINDER ASSEMBLY - MODELS 35ELECTRIC, 40ELECTRIC AND 45ELECTRICFIG & ITEM # PA

5-18 3120744SECTION 5 CYLINDER SECTION5CYLINDERFIGURE 5-6. PLATFORM ROTATOR CYLINDER ASSEMBLY - MODELS 35electric, 40electric AND 45electric

3120744 5-19 SECTION5CYLINDERSECTION 5 CYLINDERFIGURE 5-6. PLATFORM ROTATOR CYLINDER ASSEMBLY - MODELS 35ELECTRIC, 40ELECTRIC AND 45ELECTRICFIG &

5-20 3120744SECTION 5 CYLINDER SECTION5CYLINDERFIGURE 5-7. SLAVE CYLINDER ASSEMBLY - MODELS 35electric, 40electric AND 45electric

3120744 5-21 SECTION5CYLINDERSECTION 5 CYLINDERFIGURE 5-7. SLAVE CYLINDER ASSEMBLY - MODELS 35ELECTRIC, 40ELECTRIC AND 45ELECTRICFIG & ITEM # PAR

3120744 1-9 SECTION1 FRAMESECTION 1 FRAME0100011 Loctite #242 (Not Shown) A/RFIGURE 1-2. FRAME AND STEERING INSTALLATIONS - MODELS 35ELECTRIC, 40ELEC

5-22 3120744SECTION 5 CYLINDER SECTION5CYLINDERFIGURE 5-8. STEER CYLINDER ASSEMBLIES

3120744 5-23 SECTION5CYLINDERSECTION 5 CYLINDERFIGURE 5-8. STEER CYLINDER ASSEMBLIESFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.STEER CYLINDER

5-24 3120744SECTION 5 CYLINDER SECTION5CYLINDERFIGURE 5-9. TELESCOPE CYLINDER ASSEMBLIES - MODELS 35electric, 40electric AND 45electric

3120744 5-25 SECTION5CYLINDERSECTION 5 CYLINDERFIGURE 5-9. TELESCOPE CYLINDER ASSEMBLIES - MODELS 35ELECTRIC, 40ELECTRIC AND 45ELECTRICFIG & ITEM

5-26 3120744SECTION 5 CYLINDER SECTION5CYLINDERFIGURE 5-10. CYLINDER BELLOWS INSTALLATION - MODEL 30electric(OPTIONAL)

3120744 5-27 SECTION5CYLINDERSECTION 5 CYLINDERFIGURE 5-10. CYLINDER BELLOWS INSTALLATION - MODEL 30ELECTRIC (OPTIONAL)FIG & ITEM # PART NUMBER D

5-28 3120744SECTION 5 CYLINDER SECTION5CYLINDERFIGURE 5-11. CYLINDER BELLOWS INSTALLATION - MODELS 35electric, 40electric AND 45electric (OPTIONAL)

3120744 5-29 SECTION5CYLINDERSECTION 5 CYLINDERFIGURE 5-11. CYLINDER BELLOWS INSTALLATION - MODELS 35ELECTRIC, 40ELECTRIC AND 45ELECTRIC (OPTIONAL)FI

5-30 3120744SECTION 5 CYLINDER SECTION5CYLINDERFIGURE 5-11. CYLINDER BELLOWS INSTALLATION - MODELS 35ELECTRIC, 40ELECTRIC AND 45ELECTRIC (OPTIONAL) (

3120744 6-1 SECTION6HYDRAUL ICSECTION 6 HYDRAULICSTABLE OF CONTENTSFIGURE DESCRIPTION PAGE6-1 Hydraulics Diagram List . . . . . . . . . . . . . . . .

1-10 3120744SECTION 1 FRAME SECTION1FRAMEFIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION

6-2 3120744SECTION 6 HYDRAULICS SECTION6HYDRAUL ICFIGURE 6-2. HYDRAULIC DIAGRAM - 30electric

3120744 6-3 SECTION6HYDRAUL ICSECTION 6 HYDRAULICSFIGURE 6-2. HYDRAULIC DIAGRAM - 30ELECTRICFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.2791990

6-4 3120744SECTION 6 HYDRAULICS SECTION6HYDRAUL ICFIGURE 6-3. HYDRAULIC DIAGRAM - 35electric

3120744 6-5 SECTION6HYDRAUL ICSECTION 6 HYDRAULICSFIGURE 6-3. HYDRAULIC DIAGRAM - 35ELECTRICFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.2792142

6-6 3120744SECTION 6 HYDRAULICS SECTION6HYDRAUL IC40 Fitting, Straight Options: 22220935 Prior to S/N 470492221020 S/N 47049 to Present41 2752447 Hose

3120744 6-7 SECTION6HYDRAUL ICSECTION 6 HYDRAULICSFIGURE 6-3. HYDRAULIC DIAGRAM - 35ELECTRIC (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY.

6-8 3120744SECTION 6 HYDRAULICS SECTION6HYDRAUL ICFIGURE 6-4. HYDRAULIC DIAGRAM - 40electric AND 45electric

3120744 6-9 SECTION6HYDRAUL ICSECTION 6 HYDRAULICSFIGURE 6-4. HYDRAULIC DIAGRAM - 40 ELECTRIC AND 45 ELECTRICFIG & ITEM # PART NUMBER DESCRIPTION

6-10 3120744SECTION 6 HYDRAULICS SECTION6HYDRAUL IC37 Hose 22752579 40electric2752585 45electric38 2220504 Fitting, Tee 239 Hose 22753005 40electric27

3120744 7-1 SECTION7ELECTRICALSECTION 7 ELECTRICALTABLE OF CONTENTSFIGURE DESCRIPTION PAGE7-1 Electrical Components and Diagram List - 30electric .

3120744 1-11 SECTION1 FRAMESECTION 1 FRAMEFIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.WHEEL DRIVE

7-2 3120744SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-1. ELECTRICAL COMPONENTS AND DIAGRAMS LIST - 30ELECTRIC FIG & ITEM # PART NUMBER DESCRI

3120744 7-3SECTION 7 ELECTRICAL SECTION7ELECTRICALSTANDARD ELECTRICAL SCHEMATICS1870031* Prior to S/N36544 Ref. B1870067* S/N36544 to Present Ref. BTI

7-4 3120744SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-2. ELECTRICAL COMPONENTS AND DIAGRAMS LIST - 35ELECTRIC/40ELECTRIC/45ELECTRICFIG & ITEM

3120744 7-5SECTION 7 ELECTRICAL SECTION7ELECTRICALLIGHTS ELECTRICAL DIAGRAM4932935 Headlights And Taillights Ref. A/14932970 Headlights And Back-up L

7-6 3120744SECTION 7 ELECTRICALSECTION7ELECTRICALSIMULTANEOUS DRIVE/LIFT/STEER ELECTRICAL DIAGRAM (NON-UL MODELS)0257428 35electric Prior to S/N 36648

3120744 7-7SECTION 7 ELECTRICAL SECTION7ELECTRICALFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

7-8 3120744SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-3. ELECTRICAL SCHEMATIC - 30electric WITH COLORED WIRE (PRIOR TO S/N 36544) (SHEET 1 OF 4)

3120744 7-9SECTION 7 ELECTRICAL SECTION7ELECTRICALFIGURE 7-3. ELECTRICAL SCHEMATIC - 30electric WITH COLORED WIRE (PRIOR TO S/N 36544) (SHEET 2 OF 4)

7-10 3120744SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-3. ELECTRICAL SCHEMATIC - 30electric WITH COLORED WIRE(PRIOR TO S/N 36544) (SHEET 3 OF 4)

3120744 7-11SECTION 7 ELECTRICAL SECTION7ELECTRICALFIGURE 7-3. ELECTRICAL SCHEMATIC - 30electric WITH COLORED WIRE(PRIOR TO S/N 36544) (SHEET 4 OF 4)

1-12 3120744SECTION 1 FRAME SECTION1FRAMETIRE AND WHEEL INSTALLATION OPTIONS - MODEL 30electricRef.0252349 Tire and Wheel Assembly (ST205/75R16 Pneu-m

7-12 3120744SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-4. ELECTRICAL SCHEMATIC - 30electric WITH NUMBERED COLOREDWIRE (S/N 36544 TO PRESENT) (SHEE

3120744 7-13SECTION 7 ELECTRICAL SECTION7ELECTRICALFIGURE 7-4. ELECTRICAL SCHEMATIC - 30electric WITH NUMBERED COLOREDWIRE (S/N 36544 TO PRESENT) (SHE

7-14 3120744SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-4. ELECTRICAL SCHEMATIC - 30electric WITH NUMBERED COLOREDWIRE (S/N 36544 TO PRESENT) (SHEE

3120744 7-15SECTION 7 ELECTRICAL SECTION7ELECTRICALFIGURE 7-4. ELECTRICAL SCHEMATIC - 30electric WITH NUMBERED COLOREDWIRE (S/N 36544 TO PRESENT) (SHE

7-16 3120744SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-5. ELECTRICAL SCHEMATIC - 35electric/40electric/45electric WITH COLORED WIRE (PRIOR TO S/N3

3120744 7-17SECTION 7 ELECTRICAL SECTION7ELECTRICALFIGURE 7-5. ELECTRICAL SCHEMATIC - 35electric/40electric/45electric WITH COLORED WIRE (PRIOR TO S/N

7-18 3120744SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-5. ELECTRICAL SCHEMATIC - 35electric/40electric/45electric WITH COLORED WIRE (PRIOR TO S/N3

3120744 7-19SECTION 7 ELECTRICAL SECTION7ELECTRICALFIGURE 7-5. ELECTRICAL SCHEMATIC - 35electric/40electric/45electric WITH COLORED WIRE (PRIOR TO S/N

7-20 3120744SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-6. ELECTRICAL SCHEMATIC - 35electric/40electric/45electric WITH NUMBERED COLORED WIRE (S/N3

3120744 7-21SECTION 7 ELECTRICAL SECTION7ELECTRICALFIGURE 7-6. ELECTRICAL SCHEMATIC - 35electric/40electric/45electric WITH NUMBERED COLORED WIRE (S/N

3120744 1-13 SECTION1 FRAMESECTION 1 FRAME100 (cont’d) 4520198 Tire & Wheel Assy (7.50x15 Solid Static Conduc-tive) (Model 45electric)Note: Assemb

7-22 3120744SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-6. ELECTRICAL SCHEMATIC - 35electric/40electric/45electric WITH NUMBERED COLORED WIRE (S/N3

3120744 7-23SECTION 7 ELECTRICAL SECTION7ELECTRICALFIGURE 7-6. ELECTRICAL SCHEMATIC - 35electric/40electric/45electric WITH NUMBERED COLORED WIRE (S/N

7-24 3120744SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-7. HARNESS COMPONENTS INSTALLATION

3120744 7-25SECTION 7 ELECTRICAL SECTION7ELECTRICALFIGURE 7-7. HARNESS COMPONENTS INSTALLATION

7-26 3120744SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-7. HARNESS COMPONENTS INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.ELECTR

3120744 7-27SECTION 7 ELECTRICAL SECTION7ELECTRICAL201 Harness Assembly - Upper Boom (See Items 301-315 for Breakdown)14921644 35electric Prior to S/N

7-28 3120744SECTION 7 ELECTRICALSECTION7ELECTRICAL305 4460466 Seal, Terminal 1306 4460523 Connector - 10 Position 2307 4460525 Markers, Terminal (1-

3120744 7-29SECTION 7 ELECTRICAL SECTION7ELECTRICAL601C 4460453 Terminal, Male 4601D 3990001 Diode 3.5 Amp 2602 Chassis Harness Options: 14921642 Prio

7-30 3120744SECTION 7 ELECTRICALSECTION7ELECTRICAL805 7013302 Contactor (Forward/Reverse) 17013319 Tip Kit for 7013302 Contactor 1806 2400041 Fuse, Bu

3120744 7-31SECTION 7 ELECTRICAL SECTION7ELECTRICAL1002B 7011590 Connector, DC 11002C 7011621 Connector, Enable Switch 11003 Brake Electrical Componen

1-14 3120744SECTION 1 FRAME SECTION1FRAMENote: Assemblies may require ballast/foam fill-ing to manufacturer’s specifications prior to installing on a

7-32 3120744SECTION 7 ELECTRICALSECTION7ELECTRICAL1102H Screw, Machine Options: 43910606 110VAC (#6-32NC x 3/8") (USA/CSA Spec)4460233 220VAC (#

3120744 7-33SECTION 7 ELECTRICAL SECTION7ELECTRICAL1106 Low Voltage Interrupt/Cutout Harness (Not Shown) A/R4921566 30electric Harness4460489 Connecto

7-34 3120744SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-7. HARNESS COMPONENTS INSTALLATION (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY

3120744 8-1 SECTION8DECALSSECTION 8 DECALSTABLE OF CONTENTSFIGURE DESCRIPTION PAGE8-1 DECALS INSTALLATION - 30electric . . . . . . . . . . . . . . . .

8-2 3120744SECTION 8 DECALS SECTION8DECALSFIGURE 8-1. DECALS INSTALLATION - 30electric

3120744 8-3 SECTION8DECALSSECTION 8 DECALSFIGURE 8-1. DECALS INSTALLATION - 30ELECTRICFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0254703 DECAL

8-4 3120744SECTION 8 DECALS SECTION8DECALS50 1701500 *Decal - Lift 451 1702375 *Decal - Manual Swing 152 1702631 Decal - Bar Code (S/N27246 to Present

3120744 8-5 SECTION8DECALSSECTION 8 DECALSFIGURE 8-1. DECALS INSTALLATION - 30ELECTRIC (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

8-6 3120744SECTION 8 DECALS SECTION8DECALSFIGURE 8-2. DECALS INSTALLATION - 35electric

3120744 8-7 SECTION8DECALSSECTION 8 DECALSFIGURE 8-2. DECALS INSTALLATION - 35ELECTRICFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.DECALS INSTAL

3120744 1-15 SECTION1 FRAMESECTION 1 FRAMENot Required Model 35electric and 40electric with Solid Tires205 Nut 5/16"-18NC Options: 83311501 Model

8-8 3120744SECTION 8 DECALS SECTION8DECALS40 Not Used41 1702284 *Decal - Crushing Hazard 242 1702155 *Decal - Battery Disconnect 243 to 46 Not Used47

3120744 8-9 SECTION8DECALSSECTION 8 DECALSFIGURE 8-2. DECALS INSTALLATION - 35ELECTRIC (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

8-10 3120744SECTION 8 DECALS SECTION8DECALSFIGURE 8-3. DECALS INSTALLATION - 40electric AND 45electric

3120744 8-11 SECTION8DECALSSECTION 8 DECALSFIGURE 8-3. DECALS INSTALLATION - 40ELECTRIC AND 45ELECTRICFIG & ITEM # PART NUMBER DESCRIPTION QTY. R

8-12 3120744SECTION 8 DECALS SECTION8DECALS34 3911408 Screw, Round Head 1/4"-20NC x 1/2" 135 4711400 Flatwasher 1/4" 136 3311401 Nut 1/

3120744 9-1SECTION9RECOMMENDEDSERVICEPARTSSTOCKSECTION 9 RECOMMENDED SERVICE PARTS STOCK30/35/40/45 electric LiftsThe following list will service f

9-2 3120744SECTION 9 RECOMMENDED SERVICE PARTS SECTION9RECOMMENDEDSERVICEPARTSSTOCK7013310-40E Module, Sevcon Control (40electric) (Figure 7-7) 1 1 17

3120744 10-1SECTION10SPECIALOPTIONSSECTION 10 SPECIAL OPTIONSNote: This list is to accommodate machines ordered with special equipment. Options may

10-2 3120744SECTION 10 SPECIAL OPTIONSSECTION10SPECIALOPTIONS0253550 Decal Installation - CSA Ref.3252221 Nameplate 10257195 Decal Installation - Gove

3120744 10-3SECTION 10 SPECIAL OPTIONSSECTION10SPECIALOPTIONS 0258209 40/45electric Latin America S/N 0300036648 to PresentRef.1703526 Decal - Latin A

1-16 3120744SECTION 1 FRAME SECTION1FRAMEFIGURE 1-4. DRIVE BRAKE ASSEMBLY

10-4 3120744SECTION 10 SPECIAL OPTIONSSECTION10SPECIALOPTIONS0253804 Ford Spec Installation (30electric) Ref.0253799 Low Voltage Cutout Installation (

3120744 10-5SECTION 10 SPECIAL OPTIONSSECTION10SPECIALOPTIONS0257427 Simultaneous Drive/Lift/Steer (Model 30electric Prior to S/N 36544) (Non-UL Model

10-6 3120744SECTION 10 SPECIAL OPTIONSSECTION10SPECIALOPTIONSNote: This list is to accommodate machines ordered with special equipment. Options may no

Corporate OfficeJLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USA (717) 485-5161 (717) 485-6417JLG Worldwide LocationsJLG Industries (Au

3120744 1-17 SECTION1 FRAMESECTION 1 FRAMEFIGURE 1-4. DRIVE BRAKE ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0920090 DRIVE BRAKE ASSEM

1-18 3120744SECTION 1 FRAME SECTION1FRAMEFIGURE 1-5. DRIVE HUB ASSEMBLY - MODEL 30electric

3120744 1-19 SECTION1 FRAMESECTION 1 FRAMEFIGURE 1-5. DRIVE HUB ASSEMBLY - MODEL 30ELECTRICFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.2780185

1-20 3120744SECTION 1 FRAME SECTION1FRAMEFIGURE 1-6. DRIVE HUB ASSEMBLY - MODELS 35electric, 40electric, 45electric

3120744 1-21 SECTION1 FRAMESECTION 1 FRAMEFIGURE 1-6. DRIVE HUB ASSEMBLY - MODELS 35ELECTRIC, 40ELECTRIC, 45ELECTRICFIG & ITEM # PART NUMBER DESC

1-22 3120744SECTION 1 FRAME SECTION1FRAMEFIGURE 1-7. ELECTRICAL COMPONENTS INSTALLATION (FRAME MOUNTED)

3120744 1-23 SECTION1 FRAMESECTION 1 FRAMEFIGURE 1-7. ELECTRICAL COMPONENTS INSTALLATION (FRAME MOUNTED)FIG & ITEM # PART NUMBER DESCRIPTION QTY.

REVISION LOG3120744 AOctober 1997 - Original Issue Of Manual (Was originally part of combine manual 3120595)November 1998 - Revised October 18, 2000 -

1-24 3120744SECTION 1 FRAME SECTION1FRAME45 0791004 Screw, Lock #110-24NC x 1/2" 846 1670835 Cover, Drain (U/L Machines) 4BATTERY BOX INSTALLATIO

3120744 1-25 SECTION1 FRAMESECTION 1 FRAME101 (cont’d) 4845262 35electric S/N 030000300024526 to Present4844632 n35electric Prior to S/N 0300003000235

1-26 3120744SECTION 1 FRAME SECTION1FRAME126 2940093 Latch (Left Hand) (35electricS/N 0300024526 to Present/n35electric S/N 0300023550 to Present/40el

3120744 1-27 SECTION1 FRAMESECTION 1 FRAME301 cont’d 0400158 220V/60Hz U/L USA/CSA/Latin America Specs0400137 220V/50Hz U/L USA/CSA/Latin America Spec

1-28 3120744SECTION 1 FRAME SECTION1FRAMEFIGURE 1-8. BATTERY CHARGER ASSEMBLY

3120744 1-29 SECTION1 FRAMESECTION 1 FRAMEFIGURE 1-8. BATTERY CHARGER ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.Note: Battery charger

1-30 3120744SECTION 1 FRAME SECTION1FRAME106 7011668 Diode 2107 7011593 Fuse, DC - 45 Amp 1108 7011594 Holder, Fuse - DC 1109 7011646 Relief, Strain (

3120744 1-31 SECTION1 FRAMESECTION 1 FRAME304 7011590 Connector, DC 1305 Cord, AC Options: 17011572 Prior to Date Code 99067011674 Date Code 9907 to P

1-32 3120744SECTION 1 FRAME SECTION1FRAMEFIGURE 1-9. BATTERY CHARGER ASSEMBLY - 220V/50HZ UL (SERVICE REPLACEMENT - LATIN AMERICA/BRAZIL SPEC)

3120744 1-33 SECTION1 FRAMESECTION 1 FRAMEFIGURE 1-9. BATTERY CHARGER ASSEMBLY - 220V/50HZ UL (SERVICE REPLACEMENT - LATIN AMERICA/BRAZIL SPEC)FIG &a

REVISION LOGB 3120744

1-34 3120744SECTION 1 FRAME SECTION1FRAMEFIGURE 1-10. HYDRAULIC COMPONENTS & COVERS INSTALLATION (FRAME MOUNTED)

3120744 1-35 SECTION1 FRAMESECTION 1 FRAMEFIGURE 1-10. HYDRAULIC COMPONENTS & COVERS INSTALLATION (FRAME MOUNTED)FIG & ITEM # PART NUMBER DES

1-36 3120744SECTION 1 FRAME SECTION1FRAME1 (cont’d) 7013733 Spring 17013719 Plug 17013722 Plug, Magnet 17013740 Screw 12-24 x .29 47013770 Screw, Valv

3120744 1-37 SECTION1 FRAMESECTION 1 FRAMEFRAME COVERS INSTALLATIONS Ref.0254605 30electric Ref. B/20254291 35/40/45electric Ref. A0254292 35/40/45ele

1-38 3120744SECTION 1 FRAME SECTION1FRAMEFIGURE 1-10. HYDRAULIC COMPONENTS & COVERS INSTALLATION (FRAME MOUNTED) (CONTINUED)FIG & ITEM # PART

3120744 2-1 SECTION2TURNTABLESECTION 2 TURNTABLETABLE OF CONTENTSFIGURE DESCRIPTION PAGE2-1 Turntable Mounted Components Installations - Model 30elect

2-2 3120744SECTION 2 TURNTABLE SECTION2TURNTABLEFIGURE 2-1. TURNTABLE MOUNTED COMPONENTS INSTALLATIONS - MODEL 30electric.

3120744 2-3SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-1. TURNTABLE MOUNTED COMPONENTS INSTALLATIONS - MODEL 30ELECTRIC.FIG & ITEM # PART NUMBER

2-4 3120744SECTION 2 TURNTABLE SECTION2TURNTABLEFIGURE 2-2. TURNTABLE MOUNTED COMPONENTS INSTALLATIONS - MODEL 35electric.

3120744 2-5SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-2. TURNTABLE MOUNTED COMPONENTS INSTALLATIONS - MODEL 35ELECTRIC.FIG & ITEM # PART NUMBER

3120744 iFIGURE NO. TITLE PAGE NO.TABLE OF CONTENTSSECTION 1 - FRAME1-1 FRAME AND STEERING INSTALLATION - MODEL 30electric . . . . . . . . . . . . .

2-6 3120744SECTION 2 TURNTABLE SECTION2TURNTABLEFIGURE 2-3. TURNTABLE MOUNTED COMPONENTS INSTALLATIONS - MODEL 40electric AND 45electric.

3120744 2-7SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-3. TURNTABLE MOUNTED COMPONENTS INSTALLATIONS - MODEL 40ELECTRIC AND 45ELECTRIC.FIG & ITE

2-8 3120744SECTION 2 TURNTABLE SECTION2TURNTABLEALARM KITS2901249 Motion Alarm Kit Prior to S/N 0300036648 without Numbered Colored WireRef. 22901601

3120744 2-9SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-3. TURNTABLE MOUNTED COMPONENTS INSTALLATIONS - MODEL 40ELECTRIC AND 45ELECTRIC. (CONTINUED)F

2-10 3120744SECTION 2 TURNTABLE SECTION2TURNTABLEFIGURE 2-4. CONTROL VALVE ASSEMBLY - MODELS 35electric, 40electric, AND 45electric.

3120744 2-11SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-4. CONTROL VALVE ASSEMBLY - MODELS 35ELECTRIC, 40ELECTRIC, AND 45ELECTRIC.FIG & ITEM # P

2-12 3120744SECTION 2 TURNTABLE SECTION2TURNTABLE112 4460499 Connector, Electrical 8113 7012912 Cartridge, Relief Valve (Lower Lift) 1114 7017433 Cart

3120744 2-13SECTION2TURNTABLESECTION 2 TURNTABLE4641026 CONTROL VALVE ASSEMBLY - MODELS 35electric (S/N 34056 TO PRESENT)Ref. A301 Not Required302 701

2-14 3120744SECTION 2 TURNTABLE SECTION2TURNTABLEFIGURE 2-5. SWING DRIVE AND TURNTABLE BEARING INSTALLATIONS - MODELS 30electric AND 35electric.

3120744 2-15SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-5. SWING DRIVE AND TURNTABLE BEARING INSTALLATIONS - MODELS 30ELECTRIC AND 35ELECTRIC.FIG &a

ii 3120744FIGURE NO. TITLE PAGE NO.TABLE OF CONTENTS4-4 PLATFORM CONSOLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-16 3120744SECTION 2 TURNTABLE SECTION2TURNTABLEFIGURE 2-6. SWING BEARING ASSEMBLY - MODELS 30electric AND 35electric (POST PRODUCTION SERVICE REP

3120744 2-17SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-6. SWING BEARING ASSEMBLY - MODELS 30ELECTRIC AND 35ELECTRIC (POST PRODUCTION SERVICE REPLAC

2-18 3120744SECTION 2 TURNTABLE SECTION2TURNTABLEFIGURE 2-7. SWING DRIVE AND TURNTABLE BEARING INSTALLATIONS - MODELS 40electric AND 45electric.

3120744 2-19SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-7. SWING DRIVE AND TURNTABLE BEARING INSTALLATIONS - MODELS 40ELECTRIC AND 45ELECTRIC.FIG &a

2-20 3120744SECTION 2 TURNTABLE SECTION2TURNTABLEFIGURE 2-8. SWING BEARING ASSEMBLY - MODELS 40electric AND 45electric (POST PRODUCTION SERVICE REP

3120744 2-21SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-8. SWING BEARING ASSEMBLY - MODELS 40ELECTRIC AND 45ELECTRIC (POST PRODUCTION SERVICE REPLAC

2-22 3120744SECTION 2 TURNTABLE SECTION2TURNTABLE116 2160003 Fitting, Grease - 45° 2117 Not Available Capscrew, Socket Head 5/16”-18NC 4Not Available

3120744 2-23SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-8. SWING BEARING ASSEMBLY - MODELS 40ELECTRIC AND 45ELECTRIC (POST PRODUCTION SERVICE REPLAC

2-24 3120744SECTION 2 TURNTABLE SECTION2TURNTABLEFIGURE 2-9. SWING MOTOR ASSEMBLY.

3120744 2-25SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-9. SWING MOTOR ASSEMBLY.FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.3160182 SWING MOTO

3120744 1-1 SECTION1FRAMESECTION 1 FRAMETABLE OF CONTENTSFIGURE DESCRIPTION PAGE1-1 Frame And Steering Installation - Model 30electric . . . . . . . .

2-26 3120744SECTION 2 TURNTABLE SECTION2TURNTABLEFIGURE 2-10. GROUND CONTROL COMPONENTS INSTALLATIONS - MODEL 30electric.

3120744 2-27SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-10. GROUND CONTROL COMPONENTS INSTALLATIONS - MODEL 30ELECTRIC.FIG & ITEM # PART NUMBER

2-28 3120744SECTION 2 TURNTABLE SECTION2TURNTABLE105 4360314 Switch, Toggle 3106 4060802 Shield, Toggle Switch 3107 4740397 Washer, Spacer 3108 446023

3120744 2-29SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-10. GROUND CONTROL COMPONENTS INSTALLATIONS - MODEL 30ELECTRIC. FIG & ITEM # PART NUMBER

2-30 3120744SECTION 2 TURNTABLE SECTION2TURNTABLEFIGURE 2-11. GROUND CONTROL COMPONENTS INSTALLATIONS - MODELS 35electric, 40electric, AND 45electric.

3120744 2-31SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-11. GROUND CONTROL COMPONENTS INSTALLATIONS - MODELS 35ELECTRIC, 40ELECTRIC, AND 45ELECTRIC.

2-32 3120744SECTION 2 TURNTABLE SECTION2TURNTABLE11 Box Weldment Options: A/RNot Required 35electric 00860883 40electric & 45electric 112 4460425

3120744 2-33SECTION2TURNTABLESECTION 2 TURNTABLEGROUND CONTROL BOX INSTALLATIONS0254536 Standard Spec 35electric Prior to S/N36648 without Numbered Co

2-34 3120744SECTION 2 TURNTABLE SECTION2TURNTABLEFIGURE 2-12. TURNTABLE AND HOOD INSTALLATION - MODEL 30electric.

3120744 2-35SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-12. TURNTABLE AND HOOD INSTALLATION - MODEL 30ELECTRIC.FIG & ITEM # PART NUMBER DESCRIPT

1-2 3120744SECTION 1 FRAME SECTION1FRAMEFIGURE 1-1. FRAME AND STEERING INSTALLATION - MODEL 30electric

2-36 3120744SECTION 2 TURNTABLE SECTION2TURNTABLE306 3311005 Locknut #10-24NC 2FIGURE 2-12. TURNTABLE AND HOOD INSTALLATION - MODEL 30ELECTRIC. (CONT

3120744 2-37SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-12. TURNTABLE AND HOOD INSTALLATION - MODEL 30ELECTRIC. (CONTINUED)FIG & ITEM # PART NUM

2-38 3120744SECTION 2 TURNTABLE SECTION2TURNTABLEFIGURE 2-13. TURNTABLE AND HOOD INSTALLATION - MODEL 35electric.

3120744 2-39SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-13. TURNTABLE AND HOOD INSTALLATION - MODEL 35ELECTRIC.FIG & ITEM # PART NUMBER DESCRIPT

2-40 3120744SECTION 2 TURNTABLE SECTION2TURNTABLE103 Bolt, Special Options: 10630491 Prior to January 19950630474 January 1995 to Present104 3537903 P

3120744 2-41SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-13. TURNTABLE AND HOOD INSTALLATION - MODEL 35ELECTRIC. (CONTINUED)FIG & ITEM # PART NUM

2-42 3120744SECTION 2 TURNTABLE SECTION2TURNTABLEFIGURE 2-14. TURNTABLE AND HOOD INSTALLATION - MODEL 40electric AND 45electric.

3120744 2-43SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-14. TURNTABLE AND HOOD INSTALLATION - MODEL 40ELECTRIC AND 45ELECTRIC.FIG & ITEM # PART

2-44 3120744SECTION 2 TURNTABLE SECTION2TURNTABLE0254544 OPTIONAL STROBE LIGHT INSTALLATION Ref. 7201 4060865 Guard, Light 1202 2920119 Light, Strobe

3120744 3-1 SECTION3BOOMSECTION 3 BOOMTABLE OF CONTENTSFIGURE DESCRIPTION PAGE3-1 Booms And Limit Switches Installation Model 30electric . . . . . . .

3120744 1-3 SECTION1 FRAMESECTION 1 FRAMEFIGURE 1-1. FRAME AND STEERING INSTALLATION - MODEL 30ELECTRICFIG & ITEM # PART NUMBER DESCRIPTION QTY.

3-2 3120744SECTION 3 BOOM SECTION3BOOMFIGURE 3-1. BOOMS AND LIMIT SWITCHES INSTALLATION MODEL 30electric

3120744 3-3 SECTION3BOOMSECTION 3 BOOMFIGURE 3-1. BOOMS AND LIMIT SWITCHES INSTALLATION MODEL 30ELECTRICFIG & ITEM # PART NUMBER DESCRIPTION QTY.

3-4 3120744SECTION 3 BOOM SECTION3BOOMCLAMPS AND CABLE INSTALLATIONS0254738 Prior to S/N 36544 w/o Numbered Colored Wire Ref. A0258226 S/N 36544 to Pr

3120744 3-5 SECTION3BOOMSECTION 3 BOOMFIGURE 3-1. BOOMS AND LIMIT SWITCHES INSTALLATION MODEL 30ELECTRIC (CONTINUED)FIG & ITEM # PART NUMBER DESC

3-6 3120744SECTION 3 BOOM SECTION3BOOMFIGURE 3-2. BOOMS AND LIMIT SWITCHES INSTALLATION MODEL 35electric

3120744 3-7 SECTION3BOOMSECTION 3 BOOMFIGURE 3-2. BOOMS AND LIMIT SWITCHES INSTALLATION MODEL 35ELECTRICFIG & ITEM # PART NUMBER DESCRIPTION QTY.

3-8 3120744SECTION 3 BOOM SECTION3BOOMLOWER BOOM WELDMENTS 0800866 Prior to August1994 Ref. —0801007 August 1994 to Present Ref. B/2101 0961726 Bushin

3120744 3-9 SECTION3BOOMSECTION 3 BOOMFIGURE 3-2. BOOMS AND LIMIT SWITCHES INSTALLATION MODEL 35ELECTRIC (CONTINUED)FIG & ITEM # PART NUMBER DESC

3-10 3120744SECTION 3 BOOM SECTION3BOOMFIGURE 3-3. BOOMS INSTALLATION - MODELS 40electric AND 45electric

3120744 3-11 SECTION3BOOMSECTION 3 BOOMFIGURE 3-3. BOOMS INSTALLATION - MODELS 40ELECTRIC AND 45ELECTRICFIG & ITEM # PART NUMBER DESCRIPTION QTY.